YG100R_Ope_E - 第39页
1-11 1 Part names and functions 4 . 1 . 2 F e e d e r e x c h a n g e c a r r i a g e T h e f e e d e r e x c h a n g e c a r r i a g e a l l o w s f e e d e r s e t u p i n a d v a n c e f o r t h e n e x t p r o d u c …
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1
Part names and functions
4. Component supply section
Components or parts are supplied from tape feeders installed on a feeder plate or from an external tray
changer or tray stacker. Under each feeder plate in the feeder setup section, power supply connectors and
air connectors are provided for driving optional units.
4.1 Supplying components from feeder plates
4.1.1 Fixed feeder plates
Tape feeders, bulk feeders and stick feeders are installed on the feeder plates, and operate by air supplied from
the mounter.
Feeder plate
Feeder drive air outlet
Feeder plate
Power supply connector
Air connector
Tape feeder (option)
23108-M1-00
Power supply connector
When using optional units such as stick feeders, plug the power cord into this connector.
Air connector
When using optional units such as stick feeders and air gun, connect the air tube (O.D. 4mm) to this air connector. Air is
supplied from the mounter to the connected unit. The feeder plate layout and set numbers differ depending on the
machine specifications. Typical feeder plate layouts are shown below. Some feeders cannot be reached by a head
depending on the head assembly configuration and X-axis movement range. The tables below show feeder set numbers
that can be accessed by each head.
1
2
3
4
5
6
7
8
8 to 48
7 to 47
6 to 46
5 to 45
4 to 44
3 to 43
2 to 42
1 to 41
101 to 141
102 to 142
103 to 143
104 to 144
105 to 145
106 to 146
107 to 137
108 to 148
1
24
25
48
148
125
124
101
Set No.
Layout
Head
No.
Type
Front Rear
Feeder plate layout
Quick
feeder
plate
exchange
carriage on
both sides
23109-M1-00
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Part names and functions
4.1.2 Feeder exchange carriage
The feeder exchange carriage allows feeder setup in advance for the next production boards. The feeders on
the feeder exchange carriage can be changed at one time.
n
Feeder exchange carriage
External view of feeder exchange carriage
1
2
5
4
6
3
23118-M1-00
1 Handle
Use this handle to move and position the feeder exchange carriage.
2 Feeder plate
Up to 20 or 24 tape feeders (8mm tape feeders) can be installed on this feeder plate.
3 Vertical clamp bolts
If necessary to adjust the feeder plate height, loosen these bolts and change their clamping positions by turning the
height adjustment bolt 6 to match the mounter height.
4 Empty tape dump box (option)
This box is for catching empty tape after components have been picked up.
5 Empty tape dump box holder
This holder prevents the tape dump box (option) from falling.
6 Height adjustment bolt
After loosening the vertical clamp bolts 3, turn this bolt to adjust the feeder plate height to match the mounter height.
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Part names and functions
n
Mounter side
Switch and sensors on mounter
3
1
2
4
23119-M1-00
1 Clamp ON/OFF switch
After installing the feeder exchange carriage into the mounter, turn this switch to the left (ON) to raise the feeder plate of
the feeder exchange carriage and automatically clamp it into the position. To unclamp, turn this switch to the right (OFF).
2 Forward end sensor
When the feeder exchange carriage is fully installed into the mounter, the green LED on this sensor lights up.
3 Area sensor for non-stop operation (option)
This safety area sensor is attached to mounters with a non-stop function. When the feeder exchange carriage is installed
into the mounter, the entrance sensors located at the front (or rear) of the mounter detect the feeder exchange carriage
and turn off this area sensor function.
4 Entrance sensor for non-stop feeder exchange carriage (option)
This sensor is attached to the front (or rear) of mounters with a non-stop function. When the feeder exchange carriage is
installed into the mounter, this sensor detects the feeder exchange carriage and turns off the area sensor function to
permit removing and installing the feeder exchange carriage even during automatic operation.