00197961-01_UM_JTF-MW_on_SIPLACE_E_en_FINAL - 第4页

Contents 4 User Manual JTF-MW on SIPLACE E 4 Setting up and Commissioning 27 4.1 Scope of Delivery 27 4.2 Unpacking and Checking the Delivery 27 4.3 Storage 27 4.4 Overview of Configuration 28 4.4.1 Restrictions 28 4.5 P…

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Contents
User Manual JTF-MW on SIPLACE E 3
Table of Contents
1 Introduction 5
1.1 Module Description 5
1.1.1 Warranty 5
1.1.2 Type Plate and Serial Number 5
1.1.3 EU Declaration of Conformity 5
1.1.4 Correct Usage 6
1.1.5 Incorrect Usage 6
1.1.6 Noise Emissions 6
1.1.7 Environmentally-Friendly Disposal of Materials and Components 6
1.1.8 Electromagnetic Compatibility (EMC) 6
1.1.9 Use of Original SIPLACE Accessories and Spare Parts 6
1.2 Important Notes about the User Manual 7
1.2.1 Contents and Filing of this Manual 7
1.2.2 Danger Notes 7
1.2.3 Liability of the Manufacturer/Supplier 7
1.2.3.1 Limited Liability 7
1.2.4 Release History 8
1.2.5 Further Information and Contents of Documentation Pack 8
1.2.5.1 How To Get Information 8
1.2.5.2 SIPLACE on the World Wide Web (WWW) 8
1.2.6 Abbreviations 8
2 Operational Safety 11
2.1 Safety Instructions 11
2.1.1 Conventions for the use of safety instructions 11
2.1.2 Staff Qualifications and Training 11
2.1.3 Important Notes on Operational Safety 11
2.1.3.1 General 12
2.1.3.2 Safety of Operators and Other Persons 12
2.1.3.3 Safety of Plant and Equipment 13
2.1.4 Warning Labels 13
2.1.4.1 Warning Labels on the SIPLACE JTF-MW 13
2.1.4.2 Warning, Prohibition and Cautionary Labels 14
2.1.5 Safety Equipment on the SIPLACE JTF-MW 14
2.1.6 Danger of Crushing at SIPLACE JTF-MW 14
2.1.6.1 Crushing Hazards at the JTF-MW 14
2.2 Safety Instructions for Transporting the Feeder 18
2.3 ESD Guidelines 18
2.3.1 Definition of ESD 18
2.3.2 Important Measures to Protect Against Static Charging 19
2.3.3 Handling ESD Modules 19
2.3.4 Measurements and Modifications to ESD Modules 19
2.3.5 Dispatching ESD Modules 19
3 Technical Data of the SIPLACE JTF-MW 21
3.1 Overview the SIPLACE JTF-MW Feeder 21
3.1.1 Location of Electrical Parts 22
3.2 Dimensions of the JTF-MW 23
3.3 JEDEC Tray Specification 23
3.4 Pneumatics 24
3.5 Communication, Signals 25
3.6 Ambient Conditions 25
3.7 Electrical Data 25
Contents
4 User Manual JTF-MW on SIPLACE E
4 Setting up and Commissioning 27
4.1 Scope of Delivery 27
4.2 Unpacking and Checking the Delivery 27
4.3 Storage 27
4.4 Overview of Configuration 28
4.4.1 Restrictions 28
4.5 Preparatory Work 29
4.5.1 Retrofitting Work on the COT 29
4.5.2 Retrofitting Work on the Host Machine 30
4.6 Installation and Commissioning the SILPACE E 33
4.6.1 Installing the JTF-MW in the Machine 33
4.6.2 Connecting the JTF-MW to the Machine 35
4.7 Configuration of SIPLACE JTF-MW in SIPLACE Pro 35
4.7.1 SIPLACE JTF-MW in SIPLACE Pro – Feeder Tree View 36
4.7.2 JEDEC Tray Description – Tray Tree View 36
4.7.3 Assignment of JEDEC Tray to the Component Shape – Component Shape Tree View 37
4.7.4 Configuration of the Setup – Setup Tree View 38
4.7.4.1 Head Configurations for SIPLACE E 38
4.7.4.2 Table Configuration 38
4.7.4.3 Configuring the SIPLACE JTF-MW on the Table 39
5 Tasks on the Machine 41
5.1 Powering up the Feeder 41
5.2 Controls and Displays on the Feeder Control Panel 41
5.3 Loading and Unloading Trays 43
5.4 Setting the JEDEC Tray Delay 45
5.5 Operating the JEDEC Tray Feeder in the Station Software (SW708) 46
5.5.1 SIPLACE JTF-MW Configured in SIPLACE Pro and Defined at Machine 46
5.5.2 "Display, Check and Set up Feeders, Components and Nozzles" Menu 47
5.5.3 Addressing the SIPLACE JTF-MW at the Location 47
5.5.4 SIPLACE-JTF-MW Settings 48
5.5.4.1 SIPLACE JTF-MW Settings – Functions 49
6 Maintenance 55
7 Service Work 57
7.1 Troubleshooting 57
7.1.1 LED Status on the Control Board 57
7.1.2 General Problems 58
7.1.3 Elevator and Tray Exchange Problems 59
7.1.4 Conveyor and Sensor Problems – Tray Feed Cycle 60
8 Appendix 63
8.1 Labels on the SIPLACE JTF-MW 63
Introduction
1.1.1 Warranty Module Description
User Manual JTF-MW on SIPLACE E 5
1
1 Introduction
Introduction
This manual provides technical information and describes how to operate the SIPLACE JTF-MW JEDEC
tray feeder in machines of the SIPLACE® E series efficiently and safely.
1.1
1.1 Module Description
Module Description
The SIPLACE JTF-MW is an automatic and fast changer for standard JEDEC waffle pack trays .On
SIPLACE E machines, a JTF-MW tray feeder can be installed on a changeover table. The SIPLACE
JTF-MW occupies a fixed area of tracks on the changeover table.
The SIPLACE JTF-MW stores up to 30 JEDEC waffle pack trays in a cassette and supplies them as re-
quired.
The placement machine can therefore be supplied with different component types at variable changeo-
ver times.
1.1.1
1.1.1 Warranty
Warranty
The user shall report claims immediately within two weeks to the manufacturer.
The user shall provide all evidences and carries all the burden of proof.
In case of a defect ASM has the right to deliver replacement or to rework. ASM has the right to refuse a
demand from user if this high costs are involved.
Usually the warranty term is 12 months on parts starting with delivery. No compensation is granted from
ASM.
1.1.2
1.1.2 Type Plate and Serial Number
Type Plate and Serial Number
The JTF-MW has a type plate on its side which specifies the type, material and serial number.
▪ Type: SIPLACE JTF-MW
▪ Material No./Material-Nr.: 03118894-XX
▪ Serial No.: J0001 to J9999
1.1.3
1.1.3 EU Declaration of Conformity
EU Declaration of Conformity
The product/device described below conforms to the regulations and standards listed in the EU Decla-
ration of Conformity provided.
Manufacturer
ASM Assembly Systems Singapore Pte ltd
2 Corporation Road
#01-03 Corporation Place
Authorized Representative in Europe
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Model JEDEC tray feeder
Type SIPLACE JTF-MW
Item no.: 03118894-XX