M3plus_OperationManual_e
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General Contents
Before using the machine
1. Safety ........................................................................................ i
1.1 To ensure safety..................................................................................... i
1.2 Safety alert symbols and instructions ................................................... ii
1.2.1 Types of safety alert symbols and signal words ..................................................... ii
1.2.2 Basic safety precautions that must be observed .................................................... ii
1.3 Warning labels .................................................................................... iv
1.4 Warning label positions ..................................................................... viii
2. Warranty ................................................................................... x
3. Contents of each chapter ...................................................... xi
4. Page layout ............................................................................ xii
Chapter 1 Part names and functions
1. Main unit ............................................................................... 1-1
2. Operation panel and data input units................................. 1-3
2.1 Operation panel buttons ................................................................... 1-4
2.2 Keyboard and mouse .........................................................................1-5
3. Head assembly ..................................................................... 1-6
3.1 Component pickup/mount head........................................................1-6
3.2 Nozzle types ..................................................................................... 1-6
3.3 Nozzle station (option) .....................................................................1-7
4. Feeder plate section ............................................................ 1-8
5. Conveyor unit ....................................................................... 1-9
6. Axis configuration.............................................................. 1-10
Chapter 2 Basic operation
1. Before operation .................................................................. 2-1
1.1 Canceling emergency stop ................................................................ 2-1
1.2 Clearing an error ............................................................................... 2-2
2. Operation monitor and buttons .......................................... 2-3
2.1 Basic configuration of operation screen ............................................2-3
2.2 Various buttons and parameter input boxes ......................................2-4
3. Starting and stopping the machine .................................... 2-7
3.1 Inspection before operation ..............................................................2-8
3.2 Starting the machine .........................................................................2-9
3.3 Starting and warming up the machine ............................................. 2-11
3.4 Changing the conveyor unit setup ...................................................2-13
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3.4.1 Conveyor width ............................................................................................. 2-14
3.4.2 Push-up pins .................................................................................................. 2-15
4. Starting and finishing production .................................... 2-16
4.1 Starting production .........................................................................2-16
4.2 Finishing PCB production ................................................................ 2-28
Chapter 3 Creating the PCB data
1. Overview ............................................................................... 3-1
2. Registering and selecting the PCB name .......................... 3-2
2.1 Registering PCB names ...................................................................... 3-2
2.2 Selecting the PCB data ......................................................................3-4
3. Creating the PCB information ............................................. 3-5
3.1 Board parameters ..............................................................................3-6
3.2 Mount parameters .............................................................................3-9
3.3 Offset parameters............................................................................3-11
3.3.1 Pitch distribution function .............................................................................. 3-13
3.3.2 Block distribution function ............................................................................. 3-15
3.4 Fiducial parameters .........................................................................3-17
3.4.1 Board fiducial function .................................................................................. 3-19
3.4.2 Block fiducial function ................................................................................... 3-19
3.4.3 Local fiducial functions .................................................................................. 3-20
4. Creating the component information ............................... 3-22
4.1 Creating procedure ......................................................................... 3-23
4.2 Basic parameters .............................................................................3-24
4.3 Pick parameters ...............................................................................3-29
4.4 Mount parameters ...........................................................................3-32
4.5 Vision parameters............................................................................3-33
4.6 Shape parameters ............................................................................3-34
4.7 Tray parameters ............................................................................... 3-40
4.8 Option parameters ..........................................................................3-42
4.9 Parts Adjust mode ...........................................................................3-43
4.9.1 Parts Adjust mode .......................................................................................... 3-44
4.10 Using component feeders other than tape feeders .......................... 3-49
4.10.1 Setting the stick feeder component data ......................................................... 3-49
4.10.2 Tray shuttle feeder .......................................................................................... 3-53
5. Creating the mark information .......................................... 3-59
5.1 Creating procedure ......................................................................... 3-60
5.2 Basic parameters .............................................................................3-61
5.3 Shape parameters ............................................................................3-62
5.4 Vision parameters............................................................................3-64
5.5 Mark Adjust mode ...........................................................................3-66
Chapter 4 Using the advanced functions
1. Board parameters ................................................................ 4-1
1.1 Using the badmark functions ............................................................4-1
1.1.1 Badmark parameters ........................................................................................ 4-3