M3plus_OperationManual_e - 第254页

3 Setup 3 - 1 3. Setup When installing the TSF1 on the feeder plate of the mounter (M CUBE PLUS), you must adjust the TSF1 safety cover and change the ID setting, depending on the number of TSF1 units to be used and the …

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How to handle and operate the TSF1

2.5 Production

The basic procedure for production using the TSF1 is explained below.

NOTE

For information about how to create tray component data, refer to Chapter 3, "Creating the PCB data", in the M

CUBE PLUS operation manual.

Set the component tray on the shuttle of the TSF1.

1.To continue the previous production, start it without resetting the component

count. (The component count is stored in memory.) When you use a new tray and

want to reset the component count, press the [TrayCnt] button on the Setup screen

and clear the component count.

2.If you want to start picking up a component from the specified position on the tray,

open the [Parts]-[Tray] tab and, in the "Current Pos. X" and "Current Pos. Y" fields,

set the position from which to start picking up a component.

Current Pos. XY

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Start the production.

1.The production starts by picking up the components from the component count

position that was stored in memory when the previous production ended or from

the newly specified position on the tray.

2.When the last component has been picked up, a "tray empty error" is issued and

the mounter stops while the last component is still picked up by the head. The

shuttle then automatically moves to the tray replacement position and production is

temporarily stopped.

Replace the component tray.

After pressing the emergency stop button on the TSF1, open the upper safety cover

and replace the component tray with a new one.

Resume the production.

Close the upper safety cover and release the emergency stop button. Then press the

[READY] button on the mounter to reset the emergency stop and press the [START]

button to resume production. The component count is cleared automatically.

NOTE

If you want to finish the production after mounting the tray component that was last picked up (without replacing

the tray), follow the steps below.

1.A "tray empty error" is issued when the last tray component has been picked up.

2.Press the [ERROR CLEAR] button on the mounter.

3.Press the [START] button to resume production.

4.The last tray component is mounted on the PCB. In this case, a component pickup

error will occur in the next pickup cycle because the component count is

automatically cleared.

Setup

3 -1

3. Setup

When installing the TSF1 on the feeder plate of the mounter (M CUBE PLUS), you must adjust the

TSF1 safety cover and change the ID setting, depending on the number of TSF1 units to be used and

the installation position. It is also necessary to remove the feeder plate safety hoods and tape guide

plates of the mounter according to the number of TSF1 units to be used. This section explains how to

change these TSF1 and mounter setups.

NOTE

Each TSF1 unit is always shipped with the single use setups (specifications A). The mounter is also shipped with

the setups that do not use TSF1 (all the feeder safety hoods and tape guide plates are attached).

CAUTION

1. Under the feeder plate, there are two connectors for connection to the TSF1 signal cable.

Since the mounter is shipped with shorting connectors plugged into these connectors, you

must unplug the shorting connector when using the TSF1. However, leave the shorting

connector plugged into the connector in the position where you are not going to install the

TSF1. If you unplug the shorting connector at the position where the TSF1 is not installed and

start the mounter operation, emergency stop will be triggered.

2. For safety reason, position 2 can not be used when only 1 TSF1 unit is installed.

Changing the TSF1 setup

Position 1 Position 2

One TSF1 unit and nine 8mm feedersTwo TSF1 units and two 8mm feeders

8mm feeders x 2 8mm tape feeders x 9

Position 1

Position 2

Feeder plate safety hoods of mounter

Tape guide plate

Shorting connector

Note 1: For safety reason, position 2 can not be used when only 1 TSF1 unit is installed.

1 unit

Specifications A

Cannot be installed (Note 1)

Uses Nos. 2 and 3.

Use at position 2.

2 units

Specifications B

Specifications C

Uses No. 3

Not used

Uses Nos. 1, 2 and 3

Uses at positions 1 and 2

Number of TSF1 units / Installation position

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Setup

3.1 Changing the TSF1 setups

WARNING

ALWAYS TURN OFF THE MOUNTER POWER SWITCH BEFORE CHANGING THE TSF1 SETUPS.

CHANGING THE SETUPS WHILE THE POWER IS TURNED ON MIGHT CAUSE AN ACCIDENT OR

FAULTY OPERATION.

3.1.1 Changing the setups: from specifications A to B

Remove the side safety cover 1.

Remove the three screws holding the side cover 1 and remove the side cover 1 from

the upper safety cover.

Set screw with washer (x 3)

Side safety cover 1

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Remove the side safety cover 2.

Remove the five screws holding the side cover 2 and remove the side cover 2 from

the TSF1 main body.

Shown in circle: Set screw (x 2)

Pointed by arrow: Binding screw (x 3)

Side safety cover 2

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