SM_Series_EN.pdf - 第5页

T -SOL UTION Manufacturing Solution ITEM T - OLP T -PnP Off line Prog ramming Solution T raceability Solution Line Managem Solution • Line & P ath Optimizing • F eeder Arrangement • Component Editing • P ar ts Verifi…

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Multi-Functional Placer
Panorama view
The SM482PLUS can be applied to components from 0603 microchips to
□
22mm IC components by applying the on-the-y recognition technology
patented by Hanwha, which enables component placement at the highest
speed among all medium speed component placers. In addition, it can
recognize components of
□
42mm with 0.4mm fine pith with a 45mm
camera by applying a high pixel Camera system to the Fix camera. It also
allows high precision (30 micron) placement of IC components and provides
a polygon recognition algorithm for easy registration of components of
complicated shapes.
Features
Placement Speed
Chip 30,000CPH (Optimal)
Applicable
Component
0603 ~
□
22mm (h12mm) (Fly)
~ Max.
□
55mm, L75 (h15mm) (Fix)
Placement
Accuracy
±40
㎛
@ Cpk ≥ 1.0 /Chip,
±30
㎛
@ Cpk ≥ 1.0 /QFP
Applicable PCB
L460xW400x1Lane (Standard)
L1,200xW510x1Lane (Option)
Powerful Camera algorithm
Increases the recognition accuracy using the component image
noise removal function and auto-teaching function. The Fly camera
helps recognize and calibrate the components including Chip, TR,
BGA, QFP, etc., while moving them to the placement position after
pickup.
For components whose size exceeds the FOV of a camera, the
panorama view function that combines split component images
into one is used. The solution optimized for irregular shaped SMD
components is provided by teaching the pickup/placement position
easily.
●
Automatic Real Time Pickup Position Calibration System
●
Polygon Function
Abstracts and recognizes a component wholly
General Image of Large
Component Pickup
Combined Panoramic Image
▶
6Spindle x 1Gantry
Wide Ranged Component Placer
The SM485 is a wide range chip mounter that allows high-speed placement of
small components as well as precise placement of odd-shaped components with
4 sets of high-speed spindles and 1 set of precision spindle with back-light system
and force control function. It can place various odd-shape components from
0402 chips up to
□
55mm IC components(H26mm), Long connectors of 150mm,
Shield cans, Bare chips, Insert components, etc. In addition, The SM485 provides
an all-in-one solution that allows high quality placement and management of
components from chips to odd-shaped components without adding an extra
expensive machine.
BeforeLaser lighting After
▶
BeforeBacklight After
▶
Features
Placement Speed
22,000 CPH
Applicable
Component
0402 ~
□
21mm (h15mm) (Fly)
~
□
55mm (h26mm) (Fix)
L150mm x 25mm
Placement
Accuracy
±40
㎛
@ Cpk ≥ 1.0 /Chip,
±30
㎛
@ Cpk ≥ 1.0 /IC
Applicable PCB
L460xW400x1Lane (Standard)
L740xW460x1Lane (Option)
Optimum solution for the placement of
Insert components
Various lighting for component recognition
Provides various gripper nozzles and force control function to place
precisely odd-shaped components of various sizes and heights.
Allows precise placements of insert components and bare chips
that need to control the pressure in z-axis direction for placements.
Allows more precise placement through shadow recognition by
applying backlight for the accurate recognition of components such
as shield cans with high reectivity. In addition, provides the laser
lighting as a option to recognize pins of inserted components more
accurately.
4high-speed+1high precision Spindlex1Gantry
T-SOLUTION
Manufacturing
Solution
ITEM
T-OLP
T-PnP
Off line
Programming
Solution
Traceability Solution
Line
Managem Solution
•
Line & Path Optimizing
•
Feeder Arrangement
•
Component Editing
•
Parts Verification
T-PVS
•
Traceability (Lot tracking)
T- LTS
•
Monitoring
•
Analysis & Diagnosis
•
Prediction & Prevention
•
Offline Part Registration Station
T-Elite
High mix low volume line
Performance Improved
Low mix middle volume line
High mix middle volume line
Chip & Odd Component
30,000CPH(Optimum)
SM482PLUS
SM471PLUS
+ SM481PLUS
SM471PLUS (
*
2)
+SM482PLUS
SM471PLUS (
*
2)
+SM482PLUS+SM485
SM471PLUS +
+ SM482PLUS
+ SM481PLUS
+ SM482PLUS
Chip only
78,000CPH
Chip & Odd Component
186,000CPH(Optimum)
Chip & Odd Component
118,000CPH(Optimum)
Odd Component
30,000CPH(Optimum)
Odd Component
70,000CPH(Optimum)
Chip & Odd Component
208,000CPH(Optimum)
T-Solution
ERP / MES
Connecting
Manufacturing and operation system for factory
automation
- Management of production, materials, quality, etc.
ERP / MES
Monitoring, prediction and prevention system
- Monitoring, diagnosis, preventive maintenance, yield
management, etc.
T-PnP
Incorrect insertion prevention as well as production history tracking and
management system
- Real list and material barcode comparison and management, incorrect
placement prevention, production history tracking and management
T-LTS, T-PVS
PCB program creation and component registration system
- Optimization of feeder and nozzle arrangement and placement order, as well as
off-line component registration, etc.
T-OLP, T-Elite
Maximizes productivity in connection with the T-Solution, an optimized software for integrated management, and realizes stable quality.
※
The above production speed is based on the optimum. It diers depending on the customers' production environment. For a more detailed line conguration, please contact our salesperson.
T-Solution for
Series
Other Feeders
Etc.
Accessories
Accessories for Traceability Solution
When applying a tray feeder
SMART Feeder
• As an ‘Auto Loading/Splicing
Free’ feeder, reduces the
manpower required to
perform setup and model
change
• Applicable to a small
quantity of reels
Electric Tape Feeder
• Aligns the pickup positions automatically for the improvement of
the simultaneous pickup rate
• Allows the supply speed to be set for stable component supply
• Automatic feeding pitch recognition function
• Allows mixed use with a pneumatic feeder in the same feeder base
W4P1 Feeder
• Possible to handle the W4P1 reel for
the supply of 0402 and 03015 microchips
• High supply accuracy
• Allows simultaneous supply and
pickup of LED lenses at six lanes
• Allows simultaneous supply and pickup
of LED lenses at five lanes
• Allows simultaneous supply of labels
at 6 lanes
(Applies individual detection sensor)
• Possible to handle reel widths of up to
Max. 105mm
※ For more detailed specifications of labels,
please contact our salesperson
6-Lane Lens Feeder
Bowl Feeder
Label Feeder
• Frequency control method
• Available voltage and current:
DC24V, 0.8A±0.8
• Quantity of sticks to be used:
Max. 4 pieces
• Components available for supply:
SOP, SOJ, PLCC, Connector, etc.
• Available for maximum 9-staged stacking
(based on T 20mm stick)
• Non-stop component supply
• Allows easy removal and installation of feeders
using the feeder slots as well as air and electricity of
the component placer
Docking Cart
STF100D (Dual Magazine Feeder)
• Consisting of the upper and lower magazines
with 12 pallets, the dual tray feeder allows the
component tray to be replaced without
stopping the machine
• Allows various odd-shaped components to be
supplied in great quantity
• 24 staged 24 trays / 48 trays
• Allows safe transport
and storage of tape
feeders
STF100N
• Allows replacement of the component tray
by pallet without stopping the machine
• 20 staged 20 trays / 40 trays
One Staged Tray Feeder
• Allows easy installation and removal of a
tray feeder in and from a feeder base
• Allows component pickup at high speed
• Allows installation of a tray horizontally or
longitudinally according to the shape of a tray
• Available Tray: 2”, 4”, 136 x 316mm, 200 x 316mm,
272 x 316mm
• Rotary Flux Dipping Unit
• Installed in the feeder base in
the same manner as the tape
feeder
• Reduces operator’s work by
cutting a tape automatically
• Feeders are installed in advance or
replaced collectively in the docking cart
off-line before model change, which
helps reduce the feeder replacement
time and improve productivity
STF100S (Side Tray Feeder)
• Side component supply device
• Maximizes component supply by
utilizing the rear feeder base by 100%
• The connecting C/V helps maximize the
utilization of the machine
• Allows replacement of the component
tray by pallet without stopping the
machine
20 Slot 100 Slot
Connecting Reel
Reel in use
Automation
SM481PLUS, SM482PLUS SM471PLUS
SM481PLUS, SM482PLUS
1,650 mm
1,680 mm
2,180 mm
1,650 mm
1,680 mm
2,050 mm
500 mm
Max 370 mm
Max 460mm
500 mm
1,650 mm
1,009 mm
1,680 mm
Max 370 mm
700 mm
2,350 mm
1,650 mm
1,690 mm
1,650 mm
1,690 mm
1,650 mm
1,680 mm
2,180 mm
1,650 mm
1,680 mm
2,050 mm
500 mm
Max 370 mm
Max 460mm
500 mm
1,650 mm
1,009 mm
1,680 mm
Max 370 mm
700 mm
2,350 mm
1,650 mm
1,690 mm
1,650 mm
1,690 mm
1,650 mm
1,680 mm
2,180 mm
1,650 mm
1,680 mm
2,050 mm
500 mm
Max 370 mm
Max 460mm
500 mm
1,650 mm
1,009 mm
1,680 mm
Max 370 mm
700 mm
2,350 mm
1,650 mm
1,690 mm
1,650 mm
1,690 mm
SM481PLUS
:
The spindle and ducial camera
center recognize two trays
(in the width direction)
1,650 mm
1,680 mm
2,180 mm
1,650 mm
1,680 mm
2,050 mm
500 mm
Max 370 mm
Max 460mm
500 mm
1,650 mm
1,009 mm
1,680 mm
Max 370 mm
700 mm
2,350 mm
1,650 mm
1,690 mm
1,650 mm
1,690 mm
SM482PLUS
:
The spindle and center recognize
two trays (in the width direction)
Tray Feeder
Flux Dipping Unit
Feeder Rack/
Replacement Jig
Tape Feeder
Tape Cutter
Feeder Calibration Jig
Stick Feeder
Vibration Feeder
Stack Stick Feeder
T-LTS : Traceability (Lot Tracking)
T-PVS : Parts Verication
Table Top Station
Reel Scanner
Movable Station
Barcode Printer
For ID Registration
Fiducial Camera(2D)
For Board Barcode
Scanning
Board Scanner
Feeder
Inspection
Function
Supply accuracy inspection
Saved data inspection
(Serial No, Firmware Version,
sensor resetting, mapping)
Feeder
Calibration
Function
Sensor resetting,
mapping serial number change
Available
Feeders
SME 8mm
W4P1 / 12mm/ 16mm (Option)
Etc.