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Maintenance Maintenance Instr uctions F 4 Maintenance schedule 03/2003 US E dition 12 4 Maintenance schedule 4 Interval Loc ati on Equip ment / spare part s Done (date) Day Empty re ject bin , vac uum aroun d machin e Co…
Maintenance Instructions F Maintenance
03/2003 US Edition 3 Important points to note when carrying out maintenance work
11
3 Important points to note when carrying out main-
tenance work
The maintenance intervals given for inspecting and replacing the filter elements are only valid for
the specified compressed air quality (compressed air specification). If other qualities are used,
the maintenance intervals should be shortened accordingly. 3
CAUTION
NEVER use compressed air to clean inside the placement machine’s modules. 3
Enter the completed maintenance work in the maintenance schedule. We recommend that you
carry out the tasks in the order given in the maintenance schedule. 3
3
3
Maintenance Maintenance Instructions F
4 Maintenance schedule 03/2003 US Edition
12
4 Maintenance schedule
4
Interval Location Equipment / spare parts Done
(date)
Day Empty reject bin, vacuum around machine Collecting container,
vacuum cleaner
Vacuum the nozzle changer Vacuum cleaner
Vacuum the feeders Vacuum cleaner
Empty reject bins Waste bin
Week Vacuum the PCB conveyor / sonar sensor Vacuum cleaner
Clean the X/Y scales Lint-free cloths, ethyl
alcohol
Change the nozzle changer magazines Set of cleaned ceramic
nozzles or new nozzles
Empty the component drawer of the 2x8 mm
conveyor and the flap of the 3x8 mm conveyor
(if present)
Collecting container
Vacuum filter mats for control / servo unit, control unit
for PCB conveyor
Pliers, vacuum cleaner and
new filter mat, if necessary
Vacuum the WPC filter mats Vacuum cleaner
Month Replace the sleeves and valve plungers Laboratory gloves,
cottonwool buds, ethyl
alcohol, lens cloth, set of
cleaned sleeves, set of
cleaned and very lightly
greased valve plungers
Clean and preserve the linear guides for the X and Y
axes
SIPLACE cleaning cloth,
lint-free cloths
Clean the IC camera Phillips screwdriver,
lens cleaning cloth
Maintenance Instructions F Maintenance
03/2003 US Edition 4 Maintenance schedule
13
Month Clean the FC camera Phillips screwdriver,
lens cleaning cloth
Clean the coplanarity module Lens cleaning cloth
Clean the guides for the protective hoods Ethyl alcohol, brush,
ISOFLEX TOPAS NCA 52
80 F4
Maintain the electric used tape cutter
Pallet jack, set of hexagon
socket spanners, SIPLACE
cleaning cloth, lint-free
cloths, WD40
2 months Inspect or replace the filter cartridge Drip tray, Phillips
screwdriver, new filter
cartridge, if necessary
Inspect or replace the silencer for the Collect & Place
head
New silencer, if necessary
Check the silencer for the Pick&Place head/replace
the vacuum generator for the Pick&Place head
If necessary, new vacuum
generator for the
Pick&Place head
Clean and grease the toothed belts for the X, Y and Z
axes
Short-bristled brush,
ISOFLEX TOPAS NCA52
Maintain the component feeder table Vacuum cleaner,
whetstone, scissors,
lint-free cloths, WD40
Clean the nozzle changer for the Pick & Place head Nozzle removal tool,
vacuum cleaner
Check the nozzles on the Pick & Place head /
replace the diaphragms
Nozzle removal tool
Preserve the feed axis linear guide SIPLACE cleaning cloth
4 months Z axis:
Remove dirt from the toothed belt Brush
Interval Location Equipment / spare parts Done
(date)