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Maintenance Inst ructions F Maintenance 03/2003 US Edition 4 Maintenance schedule 13 Mon th Cle an the FC camera Phill ips screwdriver , lens c leaning cloth Clean t he coplanar ity modu le Lens c leaning cl oth Clean th…

Maintenance Maintenance Instructions F

4 Maintenance schedule 03/2003 US Edition

4 Maintenance schedule

Interval Location Equipment / spare parts Done

(date)

Day Empty reject bin, vacuum around machine Collecting container,

vacuum cleaner

Vacuum the nozzle changer Vacuum cleaner

Vacuum the feeders Vacuum cleaner

Empty reject bins Waste bin

Week Vacuum the PCB conveyor / sonar sensor Vacuum cleaner

Clean the X/Y scales Lint-free cloths, ethyl

alcohol

Change the nozzle changer magazines Set of cleaned ceramic

nozzles or new nozzles

Empty the component drawer of the 2x8 mm

conveyor and the flap of the 3x8 mm conveyor

(if present)

Collecting container

Vacuum filter mats for control / servo unit, control unit

for PCB conveyor

Pliers, vacuum cleaner and

new filter mat, if necessary

Vacuum the WPC filter mats Vacuum cleaner

Month Replace the sleeves and valve plungers Laboratory gloves,

cottonwool buds, ethyl

alcohol, lens cloth, set of

cleaned sleeves, set of

cleaned and very lightly

greased valve plungers

Clean and preserve the linear guides for the X and Y

axes

SIPLACE cleaning cloth,

lint-free cloths

Clean the IC camera Phillips screwdriver,

lens cleaning cloth

Maintenance Instructions F Maintenance

03/2003 US Edition 4 Maintenance schedule

Month Clean the FC camera Phillips screwdriver,

lens cleaning cloth

Clean the coplanarity module Lens cleaning cloth

Clean the guides for the protective hoods Ethyl alcohol, brush,

ISOFLEX TOPAS NCA 52

80 F4

Maintain the electric used tape cutter

Pallet jack, set of hexagon

socket spanners, SIPLACE

cleaning cloth, lint-free

cloths, WD40

2 months Inspect or replace the filter cartridge Drip tray, Phillips

screwdriver, new filter

cartridge, if necessary

Inspect or replace the silencer for the Collect & Place

head

New silencer, if necessary

Check the silencer for the Pick&Place head/replace

the vacuum generator for the Pick&Place head

If necessary, new vacuum

generator for the

Pick&Place head

Clean and grease the toothed belts for the X, Y and Z

axes

Short-bristled brush,

ISOFLEX TOPAS NCA52

Maintain the component feeder table Vacuum cleaner,

whetstone, scissors,

lint-free cloths, WD40

Clean the nozzle changer for the Pick & Place head Nozzle removal tool,

vacuum cleaner

Check the nozzles on the Pick & Place head /

replace the diaphragms

Nozzle removal tool

Preserve the feed axis linear guide SIPLACE cleaning cloth

4 months Z axis:

Remove dirt from the toothed belt Brush

Interval Location Equipment / spare parts Done

(date)

Maintenance Maintenance Instructions F

4 Maintenance schedule 03/2003 US Edition

4 months Clean the rollers, toothed wheels and toothed belt Ethyl alcohol, lint-free cloth

Check toothed belt for wear

Grease the toothed belt ISOFLEX TOPAS, NCA 52

Check the Z axis guide

Check the jaws for damage

Oil the miniature roller table Oil dispenser with

Structovis GHD

Distributor plate:

Blow air through the distributor plate Compressed air

Clean the distributor plate Ethyl alcohol, lint-free cloth

Apply film of grease to distributor plate Unisilkon L250L

Star:

Wipe the star Lint-free cloth

Apply film of grease to running surface of the star

brake

ISOFLEX TOPAS, NCA 52

Segments:

Clean the segments Ethyl alcohol, cottonwool

buds

Remove dirt from around the segments Ethyl alcohol, cottonwool

buds

Valve channels:

Clean the valve channels and their environment Ethyl alcohol, cottonwool

buds

Distributor:

Clean and grease the O-rings Unisilkon L250L

Interval Location Equipment / spare parts Done

(date)