SER01989020_YV112III Service_J.pdf
i SER01989020 目次 目次 安全と保証 1. 安全について ....................................................... .......................................................................................... 3 2. 保証について .........................…
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SER01989020
目次
目次
安全と保証
1. 安全について ................................................................................................................................................. 3
2. 保証について ................................................................................................................................................. 4
第 1 章 本書の使用にあたって
1. 本書全体の構成 ...................................................................................................................................... 1-3
2. 各章の内容 ..................................................................................................................................................1-4
3. 本文の構成 .................................................................................................................................................. 1-5
第2章 点検・保守
1. 注意事項........................................................................................................................................................ 2-3
2. 点検・保守作業 ...................................................................................................................................... 2-4
2.1 トラブル回避のための日常点検 .....................................................................................................2-4
2.2 点検時間.................................................................................................................................................................2-6
2.2.1 毎日..........................................................................................................................................................2-6
2.2.2 毎週..........................................................................................................................................................2-6
2.2.3 毎月..........................................................................................................................................................2-7
2.2.4 6ヶ月 ......................................................................................................................................................2-7
3. 保守パーツ .................................................................................................................................................. 2-8
3.1 グリス・マシン油.........................................................................................................................................2-8
3.2 消耗部品リスト...............................................................................................................................................2-9
3.3 保守推奨品リスト......................................................................................................................................2-11
第3章 調整
はじめに........................................................................................................................................................ 3-3
1. マシン構成モード.........................................................................................................................................3-5
2. マシンデータ編集モード .......................................................................................................................3-6
3. マシン調整モード.........................................................................................................................................3-7
4. 手動モード........................................................................................................................................................... 3-8
1. ヘッド部.....................................................................................................................................................3-10
1.1 ヘッドの機械的動作の確認 ..............................................................................................................3-11
1.1.1 ヘッド下降動作・下降端検出機能の確認........................................................3-11
1.1.2 真空発生動作の確認 .............................................................................................................3-14
1.1.3 真空センサーの機能の確認 ...........................................................................................3-16
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1.2 機械座標..............................................................................................................................................................3-17
1.2.1 マルチカメラ...............................................................................................................................3-18
1.2.2 ロケートピン基準...................................................................................................................3-18
1.2.3 基板外形基準...............................................................................................................................3-19
1.2.4 廃棄位置...........................................................................................................................................3-20
1.2.5 基板面/固定トレイ..............................................................................................................3-22
1.2.6 同時吸着範囲...............................................................................................................................3-24
1.2.7 QFP装着浮代...............................................................................................................................3-24
1.2.8 リトライ回数の上限 .............................................................................................................3-24
1.2.9 廃棄ステーション位置 .......................................................................................................3-25
1.3 吸装着レベル..................................................................................................................................................3-27
1.3.1 吸着レベル.....................................................................................................................................3-28
1.3.2 装着レベル.....................................................................................................................................3-30
1.4 R軸絶対精度補正 .......................................................................................................................................3-32
1.5 ノズル偏心補正............................................................................................................................................3-35
1.6 ヘッドオフセット......................................................................................................................................3-35
2. コンベア部 ...............................................................................................................................................3-36
2.1 コンベアユニット......................................................................................................................................3-36
2.1.1 ロケートピン...............................................................................................................................3-37
2.1.2 メインストッパー...................................................................................................................3-40
2.1.3 入口ストッパー.........................................................................................................................3-43
2.1.4 プッシュアップ.........................................................................................................................3-45
2.1.5 プッシュイン...............................................................................................................................3-48
2.1.6 エッジクランプ.........................................................................................................................3-51
2.1.7 トランスファーフック（搬送爪）.............................................................................3-54
2.2 コンベア搬送部............................................................................................................................................3-57
2.2.1 コンベアベルトの張力 .......................................................................................................3-57
2.2.2 コンベア速度...............................................................................................................................3-58
2.2.3 基板センサー...............................................................................................................................3-61
3. 画像認識装置 .........................................................................................................................................3-65
3.1 移動カメラ........................................................................................................................................................3-66
3.1.1 移動カメラ照明.........................................................................................................................3-66
3.1.2 移動カメラスケール .............................................................................................................3-70
3.2 マルチ認識カメラ......................................................................................................................................3-75
3.2.1 視野の調整.....................................................................................................................................3-75
3.2.2 ピント & 絞り.............................................................................................................................3-78
3.2.3 照明光量...........................................................................................................................................3-81
3.2.4 カメラスケール.........................................................................................................................3-84
3.3 光学系....................................................................................................................................................................3-88
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4. フィーダープレート .......................................................................................................................3-89
4.1 フィーダープレートの平行調整 ..................................................................................................3-89
4.2 フィーダープレートのティーチング.......................................................................................3-92
4.3 部品吸着テスト............................................................................................................................................3-96
5. 空圧装置.....................................................................................................................................................3-98
5.1 圧力レギュレーター（真空発生器系）....................................................................................3-98
5.2 圧力レギュレーター（駆動バルブ系）....................................................................................3-99
6. 作動軸部..................................................................................................................................................3-100
6.1 マシンリファレンス ............................................................................................................................ 3-102
6.1.1 W軸マシンリファレンスの調整 ........................................................................... 3-103
6.1.2 Z軸マシンリファレンスの調整............................................................................. 3-104
6.1.3 X軸マシンリファレンスの調整 ............................................................................ 3-106
6.1.4 Y軸マシンリファレンスの調整 ............................................................................ 3-107
6.1.5 R軸マシンリファレンスの調整 ............................................................................. 3-108
6.1.6 T軸マシンリファレンス .............................................................................................. 3-109
6.2 2次リミット ............................................................................................................................................... 3-110
6.2.1 X軸2 次リミットの設定 .............................................................................................. 3-110
6.2.2 Y軸2次リミットの設定 .............................................................................................. 3-112
6.3 ソフトリミット........................................................................................................................................ 3-114
6.3.1 W軸ソフトリミットの設定 ....................................................................................... 3-114
6.3.2 Z軸ソフトリミットの設定......................................................................................... 3-117
6.3.3 X軸ソフトリミットの設定 ........................................................................................ 3-119
6.3.4 Y軸ソフトリミットの設定 ........................................................................................ 3-120
6.3.5 R軸ソフトリミットの設定......................................................................................... 3-121
6.3.6 T軸ソフトリミットの設定 ........................................................................................ 3-122
6.4 初期位置・初期移動 ............................................................................................................................ 3-123
6.4.1 W軸初期位置の設定......................................................................................................... 3-123
6.4.2 R軸初期位置の設定........................................................................................................... 3-125
6.4.3 T軸初期位置の設定.......................................................................................................... 3-126
6.4.4 T軸初期移動の設定.......................................................................................................... 3-128
7. 実装調整..................................................................................................................................................3-130
7.1 自動搭載フィードバック ................................................................................................................ 3-131
7.1.1 基板と部品の準備............................................................................................................... 3-131
7.1.2 搭載実行：AMF112＊＊............................................................................................... 3-132
7.1.3 自動搭載フィードバックの実行............................................................................ 3-133
7.1.4 搭載実行：ADJ_L_MOUNT_112＊＊ ............................................................... 3-135
7.2 搭載フィードバック ............................................................................................................................ 3-136