YSM10_Mainte_E - 第118页
4-9 4 Maintenance of options 4.1 Daily inspection 4.1.1 Checking the pallet and the setting conditions Check the pallet and the setting w hen replacing tra y components everyday . n Checkpoints • T he pallet is not bendi…
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Maintenance of options
4. Maintenance of sATS15
The following describes the maintenance items of sATS15.
Unit name Checkpoints Inspection period
Pallet
Check that pallet is not warped or deformed before placing
trays. Do not use if warped or deformed.
Daily
Rack
Check that pallets are correctly stored in each rack. Daily
Check that there is no deformation, wear on guides, and
looseness and backlash of pallet retainer door.
Monthly
Sensor
Check that the pallet can be set and pulled out correctly
without abnormal noise and errors. When an error occurs,
check the error messages and check if each sensor works
correctly.
Daily
Guide rail
Check the wear on the guide rail. If foreign objects or dust
are found, remove them.
Monthly
AZ-axis
Ball screw Clean and apply grease to the ball screw.
Monthly
Ball guide Clean and apply grease to the ball guide.
AH-axis Guide Clean and apply grease to the guide. Six-month
n
NOTE
Use only the greases (grease name: NSL) specified by YAMAHA.
n
NOTE
Lubrication points including the machine side are described in "Chapter 5 Lubrication points".
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Maintenance of options
4.1 Daily inspection
4.1.1 Checking the pallet and the setting conditions
Check the pallet and the setting when replacing tray components everyday.
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Checkpoints
• The pallet is not bending.
• The drawing of the pallet is not worn out or damaged.
• The pallet is inserted into the rack correctly.
• The pallet can be set and pulled out correctly without abnormal noise and errors during the actual production.
sATS15
Daily inspection points
Drawing of pallet is not worn out or damaged.Pallet is not bending.
Pallet is inserted into
rack correctly.
53405-KMG-00
n
NOTE
If deformation is found in the pallet, stop using it and replace it with other pallet.
n
NOTE
If an operation failure of sATS15 occurs, check the displayed error messages and the sensor status referring to "Sensor
list" described on the next page.
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Maintenance of options
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[Unit] - [Auto TC] screen
If an operation failure of sATS15 occurs, check the displayed error messages and the sensor status on the
[Unit] - [Auto TC] screen.
Sensor status display area
[Unit] - [Auto TC] screen
54405-KMG-00
The status of each unit in the sATS15 is monitored by the each sensor.
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Sensor list
Sensor display When sensor display is ON (lit up), this indicates:
Door SW The door switch is in the “CLOSE” position.
Door Open The rack door is open.
Door Open Safety Position 1
Pallet is in safe position to allow the rack door to be opened.
Door Open Safety Position 2
Latch Open The latch for preventing pallets from being jutted out is open.
Latch Close The latch for preventing pallets from being pulled out is closed.
Pallet Origin Pallet is protruding from rack.
Indicator Description
Pallet No. Shows the pallet number that is currently pulled out on the main machine.
Sensor display When sensor display is ON (lit up), this indicates:
Hook Clamp Pallet pullout hook is closed (clamping).
Hook Unclamp Pallet pullout hook is open (unclamping).
Hook Pallet Exist Pallet pullout hook is gripping a pallet.
Stage Set Position A pallet is pulled out towards the machine.
Stage Middle Position A pallet is on the way pulled out towards the machine.
Stage Pallet close
A pallet is set up on the row of rack shelf at the height where a pallet is pulled out.