YSM10_Mainte_E - 第36页
1.2 Nozzle cleaning 3-3 1.2.1 Cleaning and lubricating the nozzle buffing area 3-3 1.2.2 Cleaning the nozzle air path 3-4 1.2.3 Cleaning the nozzle tip 3-4 1.2.4 ANC nozzle attaching / detaching tool 3-5 1.3 Recognition …
General Contents
Introduction
1. Contents of each chapter i
2. Maintenance list ii
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
1.3 Importance of appropriate humidity management 1-2
2. Preparing for maintenance tasks 1-3
2.1 Consumable parts 1-3
2.1.1 Head unit 1-3
2.1.2 Nozzles 1-5
2.1.3 Main unit / base 1-7
2.2 Replaceable parts 1-9
2.2.1 Head unit 1-9
2.3 Maintenance tools 1-10
2.3.1 Cleaning tools 1-10
2.3.2 Lubricating tools and grease 1-12
2.3.3 Special tools 1-14
2.4 Required tools 1-15
Chapter 2 Daily maintenance items
Before beginning work 2-1
1. Checking the nozzle 2-2
1.1 Checking with software 2-2
1.1.1 Vacuum level when nozzle is open 2-4
1.2 Checking the nozzles visually 2-5
2. Cleaning the feeder plate 2-6
Chapter 3 Periodic maintenance items
1. Weekly inspection 3-1
1.1 Nozzle inspection 3-1
1.1.1 Nozzle buffing area inspection 3-1
1.1.2 Checking the nozzle leaf spring 3-2
EMKMG-209-0110
1.2 Nozzle cleaning 3-3
1.2.1 Cleaning and lubricating the nozzle buffing area 3-3
1.2.2 Cleaning the nozzle air path 3-4
1.2.3 Cleaning the nozzle tip 3-4
1.2.4 ANC nozzle attaching / detaching tool 3-5
1.3 Recognition unit 3-8
1.3.1 Cleaning the multi-camera lighting's protective glass 3-8
2. Monthly inspection 3-9
2.1 X-axis 3-10
2.1.1 Cleaning and lubricating the X-axis ball screw 3-10
2.1.2 Cleaning and lubricating the X-axis guide 3-12
2.2 Y-axis 3-13
2.2.1 Cleaning and lubricating the Y-axis ball screw 3-13
2.2.2 Cleaning and lubricating the Y-axis guide 3-15
2.3 Conveyor 3-16
2.3.1 Checking the conveyor sensor condition and operation 3-16
3. Three-month inspection 3-18
3.1 Head unit 3-18
3.1.1 Cleaning and replacing the air filter 3-18
3.2 PU-axis 3-19
3.2.1 Cleaning and lubricating the PU-axis ball screw and guide 3-19
3.3 Base 3-21
3.3.1 Cleaning the air intake filter for machine front side 3-21
3.3.2 Cleaning the Machine rear side filter 3-23
4. Six-month inspection 3-24
4.1 Recognition unit 3-24
4.1.1 Cleaning the fiducial camera 3-24
4.1.2 Cleaning the multi-camera lighting unit 3-25
4.1.3 Cleaning the scan camera 3-26
4.2 Base 3-27
4.2.1 Cleaning the Control box filter 3-27
5. One-year inspection 3-29
5.1. Head unit 3-29
5.1.1 Cleaning the spline shaft 3-29
5.2 Conveyor 3-31
5.2.1 Inspecting conveyor belt and cleaning guides and pulleys 3-31
5.3 W-axis 3-35
5.3.1 Cleaning and lubricating W-axis ball screw and hexagon spline 3-35
5.3.2 Cleaning and lubricating the W-axis guide 3-37
5.4 Base 3-39
5.4.1 Cleaning the air/mist filter and cup 3-39
6. Two-year inspection 3-41
6.1 Head unit 3-41
6.1.1 Replacing the ejector bit 3-41
Chapter 4 Maintenance of options
1. Ionizer 4-1
1.1 Cleaning the ionizer discharge needle (Monthly) 4-2
1.2 Replacing the ionizer discharge needle (2-year) 4-3
2. UPS (Uninterruptible Power Supply) 4-5
2.1 Replacing the UPS battery (3-year) 4-5
3. Nozzle station 4-6
3.1 Checking and cleaning nozzle station sensor (1-year) 4-6
4. Maintenance of sATS15 4-8
4.1 Daily inspection 4-9
4.1.1 Checking the pallet and the setting conditions 4-9
4.2 Monthly inspection 4-11
4.2.1 Checking the rack and the guide rail 4-11
4.2.2 Cleaning and lubricating the AZ-axis ball screw and guides 4-12
4.3 6-month inspection 4-14
4.3.1 Cleaning and lubricating the AH-axis guide 4-14
Chapter 5 Lubrication points and schedule
1. Lubrication preparations 5-1
1.1 Compatible grease 5-1
1.2 Grease gun 5-1
2. Lubrication points and schedule (Main machine) 5-2
2.1 X-axis 5-2
2.2 Y-axis 5-3
2.3 W-axis 5-4
2.4 PU-axis 5-5
3. Lubrication points and schedule (sATS15) 5-6
3.1 AZ-axis 5-6
3.2 AH-axis 5-7
Chapter 6 How to replace consumable parts
1. Nozzle 6-1
1.1 Replacing the nozzle tip and spring 6-1
1.2 Replacing the nozzle O-ring 6-2