YSM10_Mainte_E - 第37页

Chapter 4 Maintenance of options 1. Ionizer 4-1 1.1 Cleaning the ionizer discharge needle (Monthly) 4-2 1.2 Replacing the ionizer discharge needle (2-year) 4-3 2. UPS (Uninterruptible Power Supply) 4-5 2.1 Replacing the …

1.2 Nozzle cleaning 3-3

1.2.1 Cleaning and lubricating the nozzle buffing area 3-3

1.2.2 Cleaning the nozzle air path 3-4

1.2.3 Cleaning the nozzle tip 3-4

1.2.4 ANC nozzle attaching / detaching tool 3-5

1.3 Recognition unit 3-8

1.3.1 Cleaning the multi-camera lighting's protective glass 3-8

2. Monthly inspection 3-9

2.1 X-axis 3-10

2.1.1 Cleaning and lubricating the X-axis ball screw 3-10

2.1.2 Cleaning and lubricating the X-axis guide 3-12

2.2 Y-axis 3-13

2.2.1 Cleaning and lubricating the Y-axis ball screw 3-13

2.2.2 Cleaning and lubricating the Y-axis guide 3-15

2.3 Conveyor 3-16

2.3.1 Checking the conveyor sensor condition and operation 3-16

3. Three-month inspection 3-18

3.1 Head unit 3-18

3.1.1 Cleaning and replacing the air filter 3-18

3.2 PU-axis 3-19

3.2.1 Cleaning and lubricating the PU-axis ball screw and guide 3-19

3.3 Base 3-21

3.3.1 Cleaning the air intake filter for machine front side 3-21

3.3.2 Cleaning the Machine rear side filter 3-23

4. Six-month inspection 3-24

4.1 Recognition unit 3-24

4.1.1 Cleaning the fiducial camera 3-24

4.1.2 Cleaning the multi-camera lighting unit 3-25

4.1.3 Cleaning the scan camera 3-26

4.2 Base 3-27

4.2.1 Cleaning the Control box filter 3-27

5. One-year inspection 3-29

5.1. Head unit 3-29

5.1.1 Cleaning the spline shaft 3-29

5.2 Conveyor 3-31

5.2.1 Inspecting conveyor belt and cleaning guides and pulleys 3-31

5.3 W-axis 3-35

5.3.1 Cleaning and lubricating W-axis ball screw and hexagon spline 3-35

5.3.2 Cleaning and lubricating the W-axis guide 3-37

5.4 Base 3-39

5.4.1 Cleaning the air/mist filter and cup 3-39

6. Two-year inspection 3-41

6.1 Head unit 3-41

6.1.1 Replacing the ejector bit 3-41

Chapter 4 Maintenance of options

1. Ionizer 4-1

1.1 Cleaning the ionizer discharge needle (Monthly) 4-2

1.2 Replacing the ionizer discharge needle (2-year) 4-3

2. UPS (Uninterruptible Power Supply) 4-5

2.1 Replacing the UPS battery (3-year) 4-5

3. Nozzle station 4-6

3.1 Checking and cleaning nozzle station sensor (1-year) 4-6

4. Maintenance of sATS15 4-8

4.1 Daily inspection 4-9

4.1.1 Checking the pallet and the setting conditions 4-9

4.2 Monthly inspection 4-11

4.2.1 Checking the rack and the guide rail 4-11

4.2.2 Cleaning and lubricating the AZ-axis ball screw and guides 4-12

4.3 6-month inspection 4-14

4.3.1 Cleaning and lubricating the AH-axis guide 4-14

Chapter 5 Lubrication points and schedule

1. Lubrication preparations 5-1

1.1 Compatible grease 5-1

1.2 Grease gun 5-1

2. Lubrication points and schedule (Main machine) 5-2

2.1 X-axis 5-2

2.2 Y-axis 5-3

2.3 W-axis 5-4

2.4 PU-axis 5-5

3. Lubrication points and schedule (sATS15) 5-6

3.1 AZ-axis 5-6

3.2 AH-axis 5-7

Chapter 6 How to replace consumable parts

1. Nozzle 6-1

1.1 Replacing the nozzle tip and spring 6-1

1.2 Replacing the nozzle O-ring 6-2

2. Nozzle leaf springs 6-3

2.1 Replacing nozzle leaf springs 6-3

3. Head unit 6-5

3.1 Replacing the valves 6-5

4. Conveyor 6-7

4.1 Replacing the conveyor belt 6-7

Appendix

1. Specifications A-1

1.1 Air regulator unit A-1

1.2 Power connection terminals A-2

1.3 Connection between machines A-3

1.3.1 PREVIOUS INTERFACE connector A-3

1.3.2 NEXT INTERFACE connector A-4

2. Maintenance parts A-6

2.1 YSM10 main unit maintenance parts list A-6

2.2 sATS15 maintenance parts list A-10