YSM10_Mainte_E - 第42页
iii Introduction n Option : Maintenance list S: Inspection C: Cleaning L: Lubrication E: Replacement ( ): Procedure required only when a problem exists Section Unit name Check item Daily Weekly Monthly 3 Mon. 6 Mon. 1 Y …
ii
Introduction
2. Maintenance list
n
Maintenance list
The following maintenance procedure codes are used:
S: Inspection C: Cleaning L: Lubrication E: Replacement
( ): Procedure required only when a problem exists
n
NOTE
Example) "C(E)" is indicated in the "3 Mon." field of [All heads] - [Valve] - [Filter] in the list shown below. This means that
the filter needs to be cleaned at intervals of 3 months. If contaminants cannot be removed, replace the filter with a
new one.
Section Unit name Check item Daily Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
Head unit
Nozzle
Nozzle tip SC(E)
Air path SC
Spring action SCL
Leaf spring
Nozzle mounting
status
S(E)
Valve
Filter C(E)
Ejector bit E
Spline shaft Inside (air path) C
X-Y axes
X-axis
Ball screw CL
Guide CL
Y-axis
Ball screw CL
Guide CL
Conveyor
Board transport
unit
Sensor status
check
SC
Conveyor belt SC(E)
PU-axis
Ball screw CL
Ball guide CL
W-axis
Ball screw CL
Guide CL
Hexagon spline CL
Recognition
units
Fiducial camera Camera lighting C
Multi-camera
Protective glass SC
Camera lighting C
Scan camera Camera lighting C
Base and
other units
Feeder plate Plate SC
Machine front
cover
Air intake fan
filter
C(E)
Machine rear
cover
Air intake fan
filter
C(E)
Control box
Air intake fan
filter
C(E)
Air/mist filter Filter C(E)
iii
Introduction
n
Option : Maintenance list
S: Inspection C: Cleaning L: Lubrication E: Replacement
( ): Procedure required only when a problem exists
Section Unit name Check item Daily Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
Main unit
options
Ionizer Discharge needle C E
UPS Battery E
Nozzle station Sensor status SC
sATS15
Pallet
Pallet condition S(E)
Set condition S
Rack
Rack / Guide
condition
SC
Sensor area Sensor condition S
AZ-axis
Ball screw CL
Ball guide CL
AH-axis Guide CL
Chapter 1 Maintenance
Contents
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
1.3 Importance of appropriate humidity management 1-2
2. Preparing for maintenance tasks 1-3
2.1 Consumable parts 1-3
2.1.1 Head unit 1-3
2.1.2 Nozzles 1-5
2.1.3 Main unit / base 1-7
2.2 Replaceable parts 1-9
2.2.1 Head unit 1-9
2.3 Maintenance tools 1-10
2.3.1 Cleaning tools 1-10
2.3.2 Lubricating tools and grease 1-12
2.3.3 Special tools 1-14
2.4 Required tools 1-15