YSM10_Mainte_E - 第43页
Chapter 1 Maintenance Contents 1. Maintaining machine per formance 1-1 1.1 Essential conditions and working environment 1-1 1.2 Importance of periodic inspections and cleaning 1-2 1.3 Importance of appropriate humidity m…
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Introduction
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Option : Maintenance list
S: Inspection C: Cleaning L: Lubrication E: Replacement
( ): Procedure required only when a problem exists
Section Unit name Check item Daily Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
Main unit
options
Ionizer Discharge needle C E
UPS Battery E
Nozzle station Sensor status SC
sATS15
Pallet
Pallet condition S(E)
Set condition S
Rack
Rack / Guide
condition
SC
Sensor area Sensor condition S
AZ-axis
Ball screw CL
Ball guide CL
AH-axis Guide CL
Chapter 1 Maintenance
Contents
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
1.3 Importance of appropriate humidity management 1-2
2. Preparing for maintenance tasks 1-3
2.1 Consumable parts 1-3
2.1.1 Head unit 1-3
2.1.2 Nozzles 1-5
2.1.3 Main unit / base 1-7
2.2 Replaceable parts 1-9
2.2.1 Head unit 1-9
2.3 Maintenance tools 1-10
2.3.1 Cleaning tools 1-10
2.3.2 Lubricating tools and grease 1-12
2.3.3 Special tools 1-14
2.4 Required tools 1-15
1-1
1
Maintenance
1. Maintaining machine performance
The most important condition essential for maintaining the performance of the machine you purchased is
using it under good environmental conditions. Performing daily maintenance and periodic inspections is also
absolutely essential.
1.1 Essential conditions and working environment
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Air
Item Description
Air pressure
Supply air pressure: 0.45MPa or more
Setting air pressure: 0.40MPa (0.39MPa to 0.41MPa)
Air consumption
HM head : 120L/min (ANR) (average), 290L/min (ANR) (max.)
HM5 head : 80L/min (ANR) (average), 230L/min (ANR) (max.)
*If the machine is equipped with sATS15 (option), add the air consumption of 10 L/min
(ANR) per ionizer.
*If the machine is equipped with an ionizer (option), add the air consumption of 10 L/min
(ANR) per ionizer.
Use conditions
Air hose with inner diameter of 8mm or more should be used.
Clean air passed through air dryer and air filter should be used.
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Power
Item YSM10
Power supply 200/208/220/240/380/400/416VAC (±10%), 3-phase AC line
Frequency 50 Hz or 60 Hz
Power supply capacity 7.0 kVA
Average power consumption 1.0 kW
Power supply connection Power cable conductor cross-section area: 4 mm
2
or larger
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Environment
Item Description
Noise Complies with EN61000-6-2 standard.
Humidity 20 to 80% (no condensation), optimal range: 50 to 60%
Temperature Functions guaranteed within 15 to 35°C. Machine precision guaranteed within 20 to 28°C.
Overvoltage category category III
Pollution degree degree 2
Altitude 1000 m or less above sea level
Installation
Flat level location sturdy enough so no vibration occurs during operation.
Wooden floors in particular are unsuitable.
Required floor flatness
When using feeder exchange carriages on the front and rear sides of the machine, the
flatness of the floor must be within 10 mm, including the area directly under the machine.
Floor load-bearing strength Approx. 710 kg/m
2
or more
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NOTE
When using an industrial humidifier as static electricity prevention measures, be sure to refer "1.3 Importance of
appropriate humidity management", and comply it.