YG300_Mainte_E
Maintenance Manual EMF1078100
General Contents
Before using the machine
1. Safety i
1.1 To ensure safety i
1.2 Safety alert symbols and instructions i
i
1.2.1 Safety alert symbols and signal words ii
1.2.2 Basic safety precautions that must be observed iii
1.3 Warning labels v
1.4 Warning label positions
x
2. Warranty xii
3. About this manual xii
i
4. Maintenance list xi
v
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-
1
2. Preparing for maintenance tasks 1-2
2.1 Consumable parts and replaceable parts (for repairs) 1-2
2.1.1 Consumable parts (Supplied and optional parts) 1-2
2.1.2 Replaceable parts (for repairs) 1-4
2.2 Maintenance tools 1-5
2.2.1 Cleaning tools 1-5
2.2.2 Lubricating tools and grease 1-7
2.3 Required tools 1-9
Chapter 2 Daily maintenance items
1. Checking the nozzle 2-1
1.1 Check with software 2-1
1.2 Checking the nozzles visually 2-
3
2. Checking the nozzle leaf springs 2-4
3. Checking the nozzle spring action 2-
5
4. Cleaning the feeder plate 2-
6
5. Cleaning the camera transparent cover 2-
7
Chapter 3 Periodic maintenance items
1. Weekly inspection 3-1
1.1 Cleaning nozzles 3-1
2. Monthly inspection 3-3
2.1 Inspecting ball screws and linear guides of each axis 3-3
2.2 Cleaning and lubricating a nozzle holder 3-
4
2.3 Cleaning and greasing the X-axis 3-
6
2.3.1 Cleaning and greasing the X-axis ball screws 3-6
2.3.2 Cleaning and greasing the X-axis linear guides 3-8
2.4 Cleaning and greasing the Y-axis 3-9
2.4.1 Cleaning and greasing the Y-axis ball screws 3-9
2.4.2 Cleaning and greasing the Y-axis linear guides 3-10
2.5 Cleaning and greasing the U-axis 3-12
2.5.1 Cleaning and greasing the U-axis ball screws 3-12
2.5.2 Cleaning and greasing the U-axis linear guides 3-13
2.6 Cleaning and greasing the W-axis 3-14
2.6.1 Cleaning and greasing the W-axis ball screws 3-14
2.6.2 Cleaning and greasing the W-axis linear guides 3-15
2.7 Cleaning and greasing the T-axis 3-16
2.7.1 Cleaning and greasing the T-axis ball screws 3-16
2.7.2 Cleaning and greasing the T-axis linear guides 3-17
2.8 Cleaning and greasing the Z-axis 3-18
2.9 Inspecting and cleaning the air/mist filters 3-1
9
2.10 Cleaning the camera lens and lighting unit 3-2
1
3. 3-month, 6-month or one-year inspection 3-23
3.1 Cleaning and replacing the ejector filter 3-23
3.2 Cleaning and lubricating the inside of the spline shaft 3-2
4
3.2.1 Cleaning the inside of the spline shaft 3-24
3.2.2 Lubricating the slide section and checking the negative pressure 3-26
Chapter 4 How to replace consumable parts
1. Replacing the nozzle leaf springs 4-1
2. Replacing the air joints 4-
2
3. Replacing the ejector valves 4-
3
4. Replacing the feeder valves 4-
4
5. Replacing the blow station filters 4-
5