00196931-01 SM internal DLM Star Repair.pdf - 第6页

General 6 Service Manual Internal DLM Star Repair

General

Service Manual Internal DLM Star Repair 5

1 General

Description of functions

This service guide is a manual or reference work for SIPLACE Experts performing the repair of a star

used in DLM heads in SIPLACE Service Centers.

▪ Therefore the defective DLM star is to be sent to the local SIPLACE Service Center where the SI-

PLACE experts will repair the Star.

▪ The service Center is equipped with specialist tooling which allows a comprehensive testing and

analyzing of the Star condition.

▪ A quotation will be submitted before the repair and upon the confirmation the Star will be repaired.

The following will be performed:

▪ Segment sleeve linearity

▪ Segment Z bearing wear

▪ Worn or damaged parts

Tasks:

▪ Visual inspection

▪ Remove all Segments

▪ Check vacuum elbow and replace as necessary.

▪ Verify alignments on sledge.

▪ Verify Segment Alignment (using tool)

▪ Exchange the segment brake and upgrade the radial spring to bearings where

▪ applicable

▪ Replacement of defective parts (vacuum hoses, Valves, Distributer)

▪ Rebuild all 12 segments

▪ Verify the segments with the segment-segment offset tools

▪ Standard preventive maintenance (cleaning etc)

▪ Once the initial check are completed you will receive a quotation for the repair

General

6 Service Manual Internal DLM Star Repair

Preparation

Service Manual Internal DLM Star Repair 7

2 Preparation

Required tools

[03085617-01] Adjustment jig

star DLM head

[03089452-01] Adjustment jig

segment Sleeve right

[03089451-01] Adjustment jig

segment Sleeve left

[03091449-01] Star Mount Seg-

ment Allignment Jig

[03091450-01] Star Mount Seg-

ment Allignment Caliber

[03091451-01] Star Mount Slee-

ve Shaft alling. Caliber

[03091452-01] Segment Adjust-

ment Tool

[03061089-01] Tool f. RF of ball

rest ring segm. DLM

[03065290-01] Tool f. assembly

of sleeve brake DLM

[03091730-01] torque swap bla-

de 2x0,4mm Flat-headed

[00386132-01] torque screwdri-

ver vario 10-60cNm

[00386132-01] torque screwdri-

ver vario 10-60cNm

[00386135-01] torque allen swap

blade 1,5mm

[03063649-01] Instep device for

trick station straps