环球仪器 Omni-Inserter 数据表 英文.pdf - 第2页
www.uic.com universal@uic.com EUROPE Tel. +421-2-4930-96-60 CHINA, SHENZHEN Tel. +86-755-2685-9108 MC-7370 ©2023 Universal Instruments Corporation. All rights reserved. All specications are subject to change. AMERICAS T…
OMNI INSERTER
INTELLIGENCE. EASE OF USE. SIMPLICITY.
• Four independent insertion heads with standard active clinch
• High-force & programmable insertion modes; force monitoring
• Four upward-looking cameras utilizing AI & AOI vision algorithms
• Best-t insertion algorithm
• CAD data import
• Independent pick & place sequences
• Portfolio of standard feeders; on-the-y replenishment
• Board shue mode (available on belt conveyor conguration)
HIGH INSERTION QUALITY
Detect current changes, monitor insertion
force to ensure insertion quality
HIGH INSERTION ACCURACY
Best t algorithm compensates for PCB
positioning and component pin variations,
increasing the insertion rate to >99.5%
FAST INSERTION RATE
Components are inspected and positioned
for insertion simultaneously, shortening the
cycle time; Optimal path algorithm
LOW REJECT RATE
AI and AOI algorithm enhance image, reduce back-
ground interference, improve pin positioning, and
reduce reject rate to <1%
FAST NPI PROCESS
Easily import and convert CAD les to streamline
program generation
SUPPORT FOR A VARIETY OF COMPONENTS
Portfolio of reliable feeding solutions accommodate a
variety of components and packaging
BENEFITS & VALUE
TRADITIONAL INSERTER
Skewed pins = high reject rate
OMNI INSERTER
Best-Fit algorithm increases
the success rate of insertion
to >99.5%
Traditional insertion
machine considers this
NG image as reject
AI with AOI algorithm
reduces background
interference and
precisely locates pins
78% reduction
in reject rate
RAW NG IMAGE THROUGH AI MODEL AI + AOI ALGORITHM
RESULTS
BEST-FIT ALGORITHM AI + AOI ALGORITHM
Universal Instruments’ Value Series brings cost-eective intelligence,
ease of use and simplicity to back-end electronics assembly automation.
The Omni Inserter™ leverages a linear motor positioning system and
a host of intelligent features to deliver accurate, high-speed insertion
of axial, radial and other odd-form components. It supports a range of
feeder types and features an active clinch and controlled insertion force.
The Omni Inserter provides single-process eciency to complement
multi-process cells and maximize line utilization while minimizing
oor space requirements. Features include:
www.uic.com
universal@uic.com
EUROPE
Tel. +421-2-4930-96-60
CHINA, SHENZHEN
Tel. +86-755-2685-9108
MC-7370
©2023 Universal Instruments Corporation. All rights reserved. All specications are subject to change.
AMERICAS
Tel. 1-800-432-2607
Tel. +1-607-779-7522
CHINA, SHANGHAI
Tel. +86-21-6495-2100
PENANG, MALAYSIA
Tel. +60-4-644-7067
Omni Inserter Specications
Positioning System Single-gantry linear motor
Insertion Heads 4 heads, independent Z and theta rotation
Component Picking Method Pneumatic gripper, vacuum nozzle
Cameras 4 ULCs for components / 1 ducial camera
Feeder Inputs 6 inputs
Insertion Rate 1.35 seconds/pc *1
Throughput 2,600 cph
Insertion Success Rate >99% *2
Insertion Accuracy ±50µm
Reject Rate <1% *3
PCB Dimensions
Minimum size: 100mm [W] x 50mm [L]
Maximum size: 400mm [W] x 400mm [L] (standard),
400mm [W] x 500mm [L] (option)
PCB Thickness Bare board 1.2-2.0mm / Carrier <=10mm
Max Component Size diameter: 35mm, height: 40mm, weight: <=50g
Max Weight of PCB & Carrier 5kg
Notes:
*1. Using standard components and nozzles under optimal conditions
*2. PWB hole ≥ component PIN diameter 0.5mm
*3. Exclusive of faulty components
Modular design. Independent control. Full range of feeders.
The Omni Inserter supports a complete portfolio of component presentation options. Regardless of what components you’re
inserting or how they’re packaged, we oer cost-eective feeders for your product mix.
RADIAL TAPE FEEDER
Square
Capacitor
Y
Capacitor
Thermistor
Solid
Capacitor
Electrolytic
Capacitor
Film
Capacitor
Capacitor
AXIAL TAPE FEEDER
Fuse
Axial
Resistor
Axial
Resistor
TUBE FEEDER
4-Pin IC 6-Pin IC 8-Pin IC Relay
Transformer
Power
Crystal
Transformer Inductor
Relay LED Filter