YV180X_Ope_E.pdf - 第2页

ii Contents E PD8013110 3. Starting the machine ............................................................. 4-6 3.1 T urning the power ON ................................................. 4-7 3.2 Return to origin .....…

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Contents
Contents
Safety and warranty
1. Safety ........................................................................................3
2. Warranty ...................................................................................4
About this manual
1. Structure of this manual............................................................7
2. Contents of each chapter ..........................................................8
3. Page layout ...............................................................................9
Chapter 1 Part names and functions
1. Main unit .............................................................................. 1-3
2. Head assembly ...................................................................... 1-4
2.1 Component pickup/mount head ................................... 1-4
2.2 Nozzle types ................................................................ 1-6
3. Feeder plate .......................................................................... 1-9
3.1 Head movement range (accessible feeders) ................ 1-10
4. Conveyor unit ..................................................................... 1-11
5. Data input and operation devices ....................................... 1-12
5.1 YPU ........................................................................... 1-13
5.2 Keyboard .................................................................... 1-15
5.3 Operation panel keys ................................................. 1-16
Chapter 2 About VIOS
1. VIOS ..................................................................................... 2-3
1.1 Basic operations ........................................................... 2-4
1.2 VIOS screen structure ................................................... 2-5
1.3 Help function ............................................................... 2-6
2. Password ............................................................................... 2-7
Chapter 3 Manual operation
1. Using the joystick.................................................................. 3-3
1.1 Axis configuration ........................................................ 3-3
1.2 Selecting the axis .......................................................... 3-4
1.3 Selecting the speed ....................................................... 3-5
1.4 Axis movement direction .............................................. 3-6
2. Conveyor unit operation ....................................................... 3-7
3. Feeder operation ................................................................... 3-8
4. Operating the I/O monitor ................................................... 3-9
Chapter 4 Daily operation
1. Overview .............................................................................. 4-3
2. Inspection before operation .................................................. 4-5
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3. Starting the machine ............................................................. 4-6
3.1 Turning the power ON ................................................. 4-7
3.2 Return to origin ............................................................ 4-9
4. Warm-up ............................................................................. 4-10
5. Starting PCB production ..................................................... 4-13
6. Finishing PCB production.................................................... 4-22
7. Turning the power OFF ....................................................... 4-24
8. Changing the conveyor unit setup....................................... 4-26
8.1 Conveyor unit setup flow ........................................... 4-27
8.2 Conveyor width .......................................................... 4-29
8.3 Locate pins ................................................................. 4-30
8.4 PCB support plates ..................................................... 4-31
8.5 Transfer hook .............................................................. 4-32
8.6 Push-up pins .............................................................. 4-33
8.7 Edge clamp (option) ................................................... 4-34
9. HALFWAY CONTINUE command....................................... 4-35
9.1 Loading the saved data ............................................... 4-36
9.2 Editing mount flags ..................................................... 4-37
Chapter 5 Creating the PCB data
1. Overview .............................................................................. 5-3
2. Registering and selecting the PCB name ............................... 5-5
2.1 Registering PCB names ................................................. 5-6
2.2 Selecting the PCB name ............................................... 5-8
3. Creating the component information .................................. 5-10
3.1 Creating procedure ..................................................... 5-12
3.2 Various parameter settings .......................................... 5-15
3.3 Chip components ....................................................... 5-16
3.3.1 Standard chip components
(box type chip resistors and capacitors) ........... 5-16
3.3.2 Melf components (cylindrical components) ..... 5-23
3.4 IC components ........................................................... 5-27
3.4.1 Mini-mold transistor/SOT ................................ 5-27
3.4.2 SOP components ............................................ 5-32
3.4.3 QFP components ............................................ 5-37
3.5 Ball lead components ................................................. 5-42
3.5.1 Simple BGA .................................................... 5-42
3.5.2 BGA components (BGA setting)....................... 5-46
3.6 Connector components .............................................. 5-54
3.6.1 Connectors...................................................... 5-54
3.7 Adjust Assistant commands ........................................ 5-58
3.8 Setting the stick feeder component data ..................... 5-65
3.8.1 When optimizing the feeder set positions ........ 5-65
3.8.2 When not optimizing the feeder set positions .. 5-69
3.9 Registration location of component data .................... 5-71
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4. Creating the mark information............................................ 5-72
4.1 Creating procedure ..................................................... 5-74
4.2 Various parameter settings .......................................... 5-76
4.3 Adjust Assistant commands ........................................ 5-82
5. Clamping the PCB ............................................................... 5-86
6. Creating the PCB information ............................................. 5-89
6.1 Creating procedure ..................................................... 5-91
6.2 PCB origin .................................................................. 5-96
6.2.1 Normal PCB origin position setting ................. 5-97
6.2.2 Setting the PCB origin at a position other than the
locate pin ........................................................ 5-98
6.2.3 Setting the PCB origin for multi-block PCB ...... 5-99
7. Creating the mount information ....................................... 5-100
8. Checking the data ............................................................. 5-106
8.1 Checking the component information ...................... 5-106
8.2 Checking the mount information .............................. 5-107
9. Data optimization ..............................................................5-111
9.1 Selecting the data ......................................................5-112
9.2 Setting optimization conditions .................................5-113
9.3 Optimizing the data ..................................................5-116
10. Mounting test and data correction .................................... 5-117
10.1 Making setups for mounting test ................................5-118
10.2 Starting the test mount .............................................. 5-121
10.3 Error countermeasures during mounting test ............. 5-124
10.3.1 PCB data error............................................... 5-125
10.3.2 Fiducial mark recognition error ..................... 5-126
10.3.3 Component pickup error ............................... 5-128
10.3.4 Component recognition error ........................ 5-130
10.3.5 Component mount error................................ 5-131
10.4 Correcting the data after mounting test ..................... 5-133
11. Data backup...................................................................... 5-136
11.1 Creating a PCB data disk .......................................... 5-137
11.2 Data backup ............................................................. 5-139
12. Teaching and trace ............................................................ 5-140
12.1 Trace ........................................................................ 5-140
12.2 Teaching ................................................................... 5-142
12.2.1 Point teaching ............................................... 5-142
12.2.2 Vision cursor teaching ................................... 5-143
12.3 Automatic trace ........................................................ 5-147
13. Data editing for production PCB....................................... 5-148
13.1 Data editing ............................................................. 5-148
13.1.1 Copying the specified range .......................... 5-148
13.1.2 Deleting the specified range .......................... 5-150
13.1.3 Inserting one line .......................................... 5-151
13.1.4 Deleting one line .......................................... 5-152