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Test Research, Inc . ii TR7600 SIII Seri es User Gu ide – Hardw are Figures Figure 1: Front View ...... ...... ..... ..... ...... .... ...... ..... ...... ..... ...... ..... ...... ..... ...... ..... ...... .... ....... …
Test Research, Inc.
TR7600 SIII Series User Guide – Hardware i
Contents
1
I
NTRODUCTION
________________________________________________ 1
2
HMI
&
PLC __________________________________________________ 3
2.1 Architecture and Function .................................................................................. 3
3
VPLC
O
PERATING
I
NSTRUCTIONS
__________________________________ 4
3.1 Actions ................................................................................................................ 7
3.2 Modes ................................................................................................................. 9
3.3 IO Status ........................................................................................................... 11
3.4 Control .............................................................................................................. 12
3.5 Settings ............................................................................................................. 14
3.6 Surveillance ...................................................................................................... 16
3.7 Calibration ......................................................................................................... 17
3.8 Burn-In .............................................................................................................. 19
3.9 Output ............................................................................................................... 20
4
HARDWARE
OVERVIEW _____________________________________ 21
4.1 Tower Status Indicator Lights ........................................................................... 21
4.2 Module Board Layout ....................................................................................... 22
4.2.1 Left Side View of the System .......................................................... 22
4.2.2 Left Module Board Layout ............................................................... 23
4.2.3 Right Side View of the System ........................................................ 24
4.2.4 Right Module Board Layout ............................................................ 25
4.2.5 Rear View of the System................................................................. 26
4.2.6 Rear Module Board Layout ............................................................. 27
4.2.7 Rear Power Board Layout ............................................................... 28
4.2.8 Rear–Interior Power Board Layout ................................................. 29
5
O
PTICAL
M
ODULE
_____________________________________________ 30
6
T
ROUBLESHOOTING
____________________________________________ 31
6.1 Movement along X and U Axes Error .............................................................. 31
6.1.1 Check the MR-J2 error code ........................................................... 31
6.2 Movement along Y, Z, V and W Axes Error ..................................................... 39
6.2.1 Check the MR-J3 error code ........................................................... 39
6.3 DSP Module Signal Lighting ............................................................................. 46
6.3.1 DSP Slave Module Replacement ................................................... 47
6.4 Gate Speed Control .......................................................................................... 48
6.5 Conveyor Control .............................................................................................. 50
6.6 Digital Fiber Sensor .......................................................................................... 52
Test Research, Inc.
ii TR7600 SIII Series User Guide – Hardware
Figures
Figure 1: Front View .......................................................................................................... 1
Figure 2: Main Program/VPLC Window ............................................................................ 4
Figure 3: View/ Disable or Enable VPLC Control ............................................................. 4
Figure 4: VPLC/ Board Width ............................................................................................ 5
Figure 5: VPLC/Message Box ........................................................................................... 5
Figure 6: VPLC/Control Toolbar........................................................................................ 6
Figure 7: VPLC/Control Toolbar/Actions .......................................................................... 7
Figure 8: VPLC/Actions ..................................................................................................... 8
Figure 9: VPLC/Stop ......................................................................................................... 8
Figure 10: VPLC/Modes .................................................................................................... 9
Figure 11: VPLC/Modes/Direction .................................................................................. 10
Figure 12: VPLC/Modes/Start Mode ............................................................................... 10
Figure 13: VPLC/Modes/Send to PLC ............................................................................ 10
Figure 14: VPLC/ IO Status ............................................................................................ 11
Figure 15: VPLC/ Control ................................................................................................ 12
Figure 16: VPLC/ Settings .............................................................................................. 14
Figure 17: VPLC/ Surveillance ........................................................................................ 16
Figure 18: VPLC/Calibration ........................................................................................... 17
Figure 19: VPLC/Burn-In ................................................................................................. 19
Figure 20: VPLC – Warning – CONV. WIDTH MOTOR ABNORMAL ........................... 20
Figure 21: Tower Status Indicator Lights ........................................................................ 21
Figure 22: Left Side View of the System ........................................................................ 22
Figure 23: Left Module Board Layout ............................................................................. 23
Figure 24: Right Side View of the System ...................................................................... 24
Figure 25: Right Module Board Layout ........................................................................... 25
Figure 26: Six Motion Axes ............................................................................................. 25
Figure 27: Rear View of the System ............................................................................... 26
Figure 28: Rear View of the System ............................................................................... 27
Figure 29: Rear Power Board Layout ............................................................................. 28
Figure 30: Power Board Layout ...................................................................................... 29
Figure 31: Optical Module/X-Ray Tube .......................................................................... 30
Figure 32: Optical Module/Cameras ............................................................................... 30
Figure 33: MR-J2 LED Displays Alarm Codes ............................................................... 31
Figure 34: MR-J2 LED Displays Alarm Codes/MODE ................................................... 32
Figure 35: MR-J3 LED Displays Alarm Codes ............................................................... 39
Figure 36: MR-J3 LED Displays Alarm Codes/MODE ................................................... 40
Figure 37: DSP Module Signal Lighting .......................................................................... 46
Figure 38: DSP Slave Module Replacement – Position ................................................. 47
Figure 39: Left Gate Speed Control ................................................................................ 48
Test Research, Inc.
TR7600 SIII Series User Guide – Hardware iii
Figure 40: Right Gate Speed Control ............................................................................. 49
Figure 41: Pulling and Pushing Control .......................................................................... 50
Figure 42: Rear and Front Conveyor .............................................................................. 50
Figure 43: Front Conveyor Control ................................................................................. 51
Figure 44: Rear Conveyor Control .................................................................................. 51
Figure 45: Sensor Arrangement for Left-In Board .......................................................... 52
Figure 46: Sensors for Left-In Board .............................................................................. 52
Figure 47: Sensor Arrangement for Right-In Board ........................................................ 53
Figure 48: Sensors for Right-In Board ............................................................................ 53
Figure 49: Digital Fiber Sensor/Initialization ................................................................... 54
Figure 50: Digital Fiber Sensor/Default Settings ............................................................ 54
Figure 51: Digital Fiber Sensor/ [Super] mode ............................................................... 55
Figure 52: Digital Fiber Sensor/ [D_on] mode ................................................................ 55