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MX - 3600 / CXI3600M X / Specification confidential 3/ 39 spec_mx3600_sys_10.11.doc 7. Documentation & S tandards ............................................... 38 7.1. Manuals ......................................…

MX-3600 / CXI3600MX / Specification

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Content

Content ......................................................................................... 2

1. Inspection & System Concept ............................................... 4

1.1. System-Overview / Key Features ...................................................... 4

1.2. General System Setup Capabilities & Interfacing .............................. 6

1.3. MX-3600 / Inspection Functionalities ................................................. 7

1.3.1. Inspection Process Requirements ....................................................... 7

1.4. MX-3600 / System States .................................................................. 7

2. System Specification / Hardware .......................................... 8

2.1. MX-3600 / Basic X-RAY System Cabinet .......................................... 8

2.1.1. X – Ray System Cabinet / Overview .................................................... 8

2.1.2. Basic System Features / Specification Items ....................................... 9

2.2. MX-3600 / X-RAY Imaging Tray .......................................................10

2.2.1. X – RAY Transmission Imaging ......................................................... 10

2.2.2. X – Ray tube and control system ....................................................... 10

2.2.3. X-RAY tube features / Specification Items ......................................... 11

2.2.4. Detector Setup / MX-3600 ................................................................. 12

2.2.5. Image Geometry & Resolution ........................................................... 13

2.3. Motion System .................................................................................14

2.3.1. Load/Unload Handling ....................................................................... 14

2.3.2. Sample Table ..................................................................................... 16

2.3.3. Z - Axis ............................................................................................... 18

2.4. Control Computer System ................................................................19

2.4.1. Control Computer ............................................................................... 19

2.4.2. System-Software ................................................................................ 19

2.5. System Interface & Barcode Scanning System ................................19

2.5.1. Inspection System Barcode Handling ................................................ 19

2.5.2. SMEMA Interface ............................................................................... 19

3. System Specification / Software ......................................... 20

3.1. MX-3600 - Software Overview ..........................................................20

3.2. MX-3600 / System Software & GUI ..................................................21

3.3. X-Inspection Engine .........................................................................22

3.4. X-Classificator ..................................................................................24

3.5. X-SPC / real Time Process Control Software ...................................28

4. MX-3600 / Application Features .......................................... 29

4.1. Fiducial Test (Pass Marking Test) ....................................................29

4.2. MIPS_Inspect / X-RAY Solder Joint Inspection Algorithm Library

(MIPS_SJ-L) ....................................................................................30

4.3. Slice-Filter Technique (SFT™) .........................................................31

4.4. AXI Inspection Criteria’s ...................................................................32

4.5. X-RAY dose test (optional item) .......................................................32

5. System Calibration & Diagnostics ...................................... 33

5.1. MX-3600 / grey-level consistency and repeatability test and

calibration (Gamma-Test) .................................................................33

5.2. MX-3600 geometrical calibration & test (FOV & Flatness Test) ........34

5.3. MX-3600 / X-RAY Image Resolution Test (Line-pair Gauge Test) ...34

5.4. MX-3600 / General System Diagnostic Tools (System-Checker) ......36

6. Specification Overview ........................................................ 37

MX-3600 / CXI3600MX / Specification

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7. Documentation & Standards ............................................... 38

7.1. Manuals ...........................................................................................38

7.2. Technical Standards ........................................................................39

MX-3600 / CXI3600MX / Specification

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1. Inspection & System Concept

The MX-3600…is an automatic X-Ray Inspection system for high speed

applications usable for off-line and/or in-line solder joint inspection in

SMT-Lines. The Transmission X-RAY Technology is base on sealed

(closed) X-RAY tube technology and 12 bit digital imaging.

1.1. System-Overview / Key Features

The key features are the following:

 Pass Through Mode

 Load/Unload Time < 9 sec

 Fiducial-Test Capability

 Inspection area 18“ x 12“ (455 x 305mm)

 Variable field of view from 0,6’’ to 1,05’’ square (15mm to 30mm)

 125 kV X-RAY tube with object resolution till 10µ

 High Resolution 1k x 1k Digital Camera Technology

 Inspection Speed 3 Images/sec (up to 3 sq.inch/sec)

 Automatic Width Adjust

 AXI Software with solder-joint and component algorithm library for automatic

defect detection on PCB-Assembly applications

 Offline programming with inspection data management, auto-program generation

and test coverage display and analysis

 CXI3600(standard) compatibility for existing 3600 applications (using common

input CAD data and CAD-Compile output data: n2a file …!)

 Real-time process control (SPC)

 SPC alarm and logging function

 Link to MIPS Verification & Repair Station