Operating Instructions_VF335_en.pdf - 第3页
Table of contents Table of contents 1 Introduction ..................................................................................................................................................... 13 1.1 Product inf…
Table of contents
Table of contents
1 Introduction .....................................................................................................................................................13
1.1 Product information........................................................................................................................................ 14
1.1.1 General information about the product...........................................................................................14
1.1.2 Intended use.....................................................................................................................................14
1.1.3 Retrofitting, changes ........................................................................................................................14
1.2 Information about this manual ....................................................................................................................... 15
1.2.1 General information about the operating manual ...........................................................................15
1.2.2 For your safety..................................................................................................................................15
1.2.3 Pictogram and symbol explanations.................................................................................................16
1.2.4 Prevailing term definitions in this instruction manual......................................................................17
1.2.5 Warnings...........................................................................................................................................18
1.2.6 Rule notices ......................................................................................................................................20
1.2.7 Prohibition notices............................................................................................................................21
1.2.8 Target readers group ........................................................................................................................23
1.2.9 Copyright, liability.............................................................................................................................23
2 Technical data ..................................................................................................................................................25
2.1 Technical data of the entire system................................................................................................................26
2.1.1 General system data*.......................................................................................................................26
2.1.2 Pneumatics .......................................................................................................................................26
2.1.3 Protective gas technology (nitrogen) ...............................................................................................26
2.1.4 Extraction capacity ...........................................................................................................................26
2.1.5 Ambient conditions ..........................................................................................................................27
2.1.6 Safety devices ...................................................................................................................................27
2.1.7 Electrical data of the entire system ..................................................................................................27
2.1.7.1 Connection data* ...........................................................................................................27
2.2 Technical data of the single units.................................................................................................................... 27
2.2.1 Spray fluxer.......................................................................................................................................27
2.2.2 Bottom pre-heater, dynamic emitter cartridge with glass plate ......................................................28
2.2.3 Top pre-heating, compressed air heater (option) ............................................................................28
2.2.4 Point and path soldering module .....................................................................................................29
2.2.5 Solder feeding: Point and path soldering module ............................................................................29
2.2.6 DIP soldering unit with impeller pump.............................................................................................29
2.2.7 DIP soldering module (standard ) with induction pump...................................................................30
2.2.8 DIP soldering module XL with induction pump ................................................................................30
2.2.9 Solder supply: DIP soldering unit......................................................................................................30
2.2.10 Single-track conveyor system ...........................................................................................................30
2.2.11 Available optionals ...........................................................................................................................32
3 For your safety..................................................................................................................................................33
3.1 General safety instructions ............................................................................................................................. 34
3.1.1 Nationally valid safety and accident prevention regulations ...........................................................34
3.1.2 Safe system operation ......................................................................................................................34
3.1.3 Fire protection ..................................................................................................................................34
3.2 Safety and protective devices of the machine................................................................................................34
3.2.1 Safety and protective devices ..........................................................................................................34
3.2.2 Safety devices ...................................................................................................................................35
3.2.3 Main switch ......................................................................................................................................35
3.2.4 Emergency STOP pushbutton ...........................................................................................................36
3.2.5 Behaviour of the machine after pressing the emergency stop pushbutton.....................................37
3.2.6 Signal lamp........................................................................................................................................38
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 iii/695
Table of contents
3.2.7 Operating terminal ...........................................................................................................................38
3.2.8 Exhaust air monitoring .....................................................................................................................39
3.2.9 Safety switch.....................................................................................................................................39
3.2.10 Door- and window interlocking system (optional) ...........................................................................41
3.2.11 Information on fire protection .........................................................................................................42
3.2.11.1 Fire safety prohibitions...................................................................................................42
3.2.11.2 Flux material tank danger zone ......................................................................................44
3.2.11.3 Flux material tank / storage room danger zones............................................................45
3.3 Subject-related safety instructions ................................................................................................................. 46
3.3.1 Handling electrical equipment..........................................................................................................46
3.3.2 Handling pneumatic equipment .......................................................................................................46
3.3.3 Dealing with process materials and substances ...............................................................................46
3.4 Safety instructions for certain operating phases ............................................................................................48
3.4.1 Normal operation .............................................................................................................................48
3.4.2 Safety instructions for maintenance, service, specific work, troubleshooting.................................49
3.5 Safety instructions for certain machine and system parts..............................................................................50
3.5.1 Conveyor system in general..............................................................................................................50
3.5.2 Width adjustment.............................................................................................................................50
3.5.3 Fluxer in general ...............................................................................................................................51
3.5.3.1 Flux material refilling ......................................................................................................52
3.5.4 Preheating in general........................................................................................................................52
3.5.4.1 Preheater cleaning..........................................................................................................52
3.5.5 Solder pot in general ........................................................................................................................53
3.5.5.1 Servicing and cleaning the hot solder pot ......................................................................53
3.5.5.2 Manually refilling solder .................................................................................................54
3.5.5.3 Automatic solder feeding (solder bars, solder wire) ......................................................54
3.5.5.4 Maintenance on hot DIP solder pots On The Fly (optional) ...........................................55
3.5.6 Laser equipment...............................................................................................................................56
3.5.7 Handling of gas pressure springs ......................................................................................................56
3.6 Environmental protection............................................................................................................................... 57
3.7 Retrofitting and changes.................................................................................................................................57
3.8 Transporting the machine............................................................................................................................... 57
3.9 Transporting the machine with built-in DIP soldering unit.............................................................................58
4 Transport, installation, storage, disposal ..........................................................................................................59
4.1 Read this first!................................................................................................................................................. 60
4.1.1 Target readers group ........................................................................................................................60
4.1.2 Supplementary documents ..............................................................................................................60
4.2 Transporting the machine............................................................................................................................... 60
4.3 Transporting the machine with built-in DIP soldering unit.............................................................................61
4.4 Unloading the machine................................................................................................................................... 62
4.4.1 Unloading with a forklift...................................................................................................................62
4.4.2 Unloading with a crane.....................................................................................................................64
4.5 Unpacking the machine .................................................................................................................................. 65
4.5.1 Packaging with Shock Watch ............................................................................................................66
4.5.2 Packaging with Tilt Watch ................................................................................................................67
4.5.3 Machine packaged in a crate............................................................................................................68
4.5.4 Machine packaged on a pallet..........................................................................................................69
4.6 Remove the transport locks ............................................................................................................................70
4.7 Transporting the unpacked machine ..............................................................................................................71
4.7.1 Transport with a forklift....................................................................................................................71
4.8 Screw in the adjustable feet. .......................................................................................................................... 72
4.9 Setting up the machine ................................................................................................................................... 73
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 iv/695