Preventive Maintenance.pdf - 第43页
PREVENTIVE MAINTENANCE MONTHLY MAINTENANCE Chapter Issue 3 Jan 08 Technical Reference Manu al 35.43 Month November Maintenance Procedure W ARNING BOARD CLAMPS. EXTREME CA RE MUST BE EXERCISED W HEN WORKING IN THE TOOLING…
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
35.42 Technical Reference Manual Chapter Issue 3 Jan 08
Summary/Remarks
Signed: Date:
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
Chapter Issue 3 Jan 08 Technical Reference Manual 35.43
Month November Maintenance Procedure
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. OBSERVE ALL
MANUFACTURERS’ HEALTH AND SAFETY GUIDELINES. ALWAYS WEAR
APPROVED PROTECTIVE CLOTHING WHEN CLEANING THE MACHINE.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
SPC Alignment
Check and Machine
Cycle Count
Fill out details: SPC Alignment Check and Machine Cycle Count at the start of
this section.
Software
Monthly Maintenance
Software Check Record Tick
Check the date and time settings.
Check the software loaded and options.
Check the software version is the latest issue.
View Event Log Tick
Check for initialisation errors.
Check for screen position errors (31210, 31211, 31212).
Check for camera errors (31207, 31208).
Environmental Control Module (if fitted) Tick
Inspect the air filters clean/replace (as detailed in the equipment manual).
Check for leakage in the system.
Check the system holds the temperature (as described in the equipment manual).
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
35.44 Technical Reference Manual Chapter Issue 3 Jan 08
Monthly Hardware Check
Under Screen Cleaner (USC) (if fitted) Tick
Check that the paper feed mechanism operates correctly (Blue/Cyclone only).
Check the oscillation motor moves the cleaner mechanism back and forth (Vortex/Cyclone only).
Check the condition of the squeegee blades (Blue only). Squeegee blades must be replaced every 6 months.
Check that the cleaner mechanism raises and lowers smoothly.
Check the screen cleaner height.
Check that the solvent dispenses and it is at a suitable pressure.
Check that solvent dispenses evenly across the paper or cassette.
Check the condition of all hoses and connections.
Check the correct operation of the vacuum filtration unit.
Perform a USC cycle and confirm correct operation.
General Maintenance Tick
Check the condition of the board clamps.
Cycle the board clamps ensure that clamping and release is smooth.
Cycle the Test 265test 1 board on the transport rails ensure smooth operation.
Clean the table top of paste and debris, apply a wipe of light oil.
Clean the transport rails of paste and debris.
Inspect tooling pins/assemblies/modules for wear.
Inspect the air filters and clean/recommend replacement.
Machine Safety Tick
Check operation of the cover interlock.
Check operation of the Emergency Stop button.
Examine the condition of the mains input lead.
Check all earth leads and bonding points are connected.
Toggle all beacon lights.
Pneumatics Tick
Check air pressure switch is set to 3 bar.
Check the air inlet regulator is set to 4.5 bar.
Check pipes for air leaks.
Check and empty the air line water trap.
Check and empty the air line water trap on the Grid-Lok Control Unit.