npm-wx_npm-wxs_brochure.pdf - 第3页

Evolved automatic recovery (predicted control) T aking the concept and compatibility of NPM series SPV-DC NPM-DX NPM-WX APC system Automatic recovery option Remote operation option Automatic changeover option iLNB PCB in…

New platform to realize Smart Manufacturing

［2］NPM-WX、WXS's features

NPM-WX,WXS

*L-sized one is available separately, depending on the component size.

3-slot stick feederSingle stick feederAutoload feeder

Thin type

single tape feeder

Tape feeder

Attachable to 30-/17-input feeder carts

Stackable stick feeder (s)*

Multi-functional

transfer unit

Navigation

Automatic

Error Recovery

Remote Operation

Pre-Setup Area

Warehouse

Maintenance Area

Factory Management Oﬃce

Integrated Floor Management

Developing high-quality, high-throughput unmanned floor

Stable operation based

on the autonomic function

Labor-saving, improved

utilization

Reduced work variations

“Smart manufacturing”

More line throughput, better quality and lower cost with

fully automated mounting system ﬂoor

Floor management system and remote operation option

Feeder setup navigation, component supply navigation

and automated items

［１］Panasonic's next generation of mounting production (X series) concept

APC system and automatic recovery option

*APC-MFB function of NPM-DX、WX、WXS is under development.

Evolved basic performance

Maximized actual throughput

Minimization of human-dependent work

0201 03015 0402 0603

40（mm）

30（mm）

12（mm）

3（mm）

□

【mm】

□

150×25

120×90100×40

４NH/３NH V2

Lightweight

16-nozzle head V2

*：NPM-WX（Tact for Lightweight 16NH V2 × 2 head）

Greater versatility in supply units

Increased PCB adaptability

Long PCB

750 × 550 ㎜

↑ ↑

610 ㎜ 610 ㎜

350 × 550 ㎜

Short PCB

Long PCB

750 × 510 ㎜

↑

590 ㎜

350 × 260 ㎜

Short PCB

2 PCBs Transfer for reducing loss2 PCBs Transfer for reducing loss

300 ㎜

Increase in transportable PCB size (The following figures show increases compared to NPM-W2.)

The feeder carts of both the NPM-W (30-input) and the NPM-D (17-input) series are now installable;

in addition to that, the interchangeability between a feeder cart (17-input) and newly developed single

tray feeder (24-product type) allows you to replace them by each other on your own.

Increased productivity/quality

Evolved basic performance

Max.speed : 86 000cph

IPC9850(1608) : 64 500cph

Placement accuracy : ±25μm

Lightweight

8-nozzle head

4-nozzle head3-nozzle head V2

Improved ability to support components

component height

component dimensions

Expanded

Lightweight 16NH V2

Lightweight 8NH

Expanded

Component weight：５０ｇ

Placement load ：１００Ｎ

Expanded

Single Lane spec

Dual Lane spec

Interchangeable

Single tray feeder

（24 Component types）

Automates splicing of 8 mm-width tape

(paper/embossed).

Automatic tape splicing unit

Feeder cart

（30 inputs）

Feeder cart

（17 inputs）

Machine name: ATSU

Model No.: NM-EJW7A

APC-FB/FF

APC-MFB2

Evolved automatic recovery (predicted control)

Taking the concept and

compatibility of NPM series

SPV-DC

NPM-DX

NPM-WX

APC system

Automatic recovery option

Remote operation option

Automatic changeover option

iLNB

PCB information communication function

AOI information display option

Host communication option

NPM−DGS Data Creation System

LNB

Placement head maintenance Feeder maintenance

Good use is made of the machine's self-diagnosis function to

automatically detect the maintenance timing of the placement

head. In addition, the maintenance unit can be used to keep the

placement head in working condition without requiring skills.

Independent of operator skill, the feeder maintenance unit

automatically performs feeder performance inspections and

calibrations. Its combined use with the PanaCIM maintenance

module can automatically prevent the inclusion of non-conforming

feeders into production.

Component supply navigator option Parts supply navigator option

It is a support tool to navigate efficient setup procedure. The tool

factors in the amount of time it takes to perform and complete

setup operations when estimating the time required for production

and providing the operator with setup instructions.

This will visualize and streamline setup operations during setup for

a production line.

It is a parts supply support tool to present an efficient sequence of

parts supply. Taking into account the length of time before parts

shortage occurs and the least time-wasting moving path possible,

the tool provides the operator with instructions for parts supply.

This makes parts supply more efficient.

Automates the inspection of major parts

which affect the feeder performance and the

calibration of the pickup position.

Feeder maintenance unitFeeder maintenance unit

Manages the assets of

mounting floor, such as

machines, heads and feeders,

notifies the assets nearing

their maintenance dates, and

records maintenance

histories.

PanaCIM maintenancePanaCIM maintenance

Measures the“indentation load”

imposed by the placement head, and, as

the amount of change from the

reference value, displays the measured

result on the machine’s monitor or LNB.

To automate the inspection and

maintenance of the placement

head.

Load checker（Under development）Load checker（Under development）

Head maintenance unitHead maintenance unit

Inspects the pneumatic

circuit condition

Head diagnosis functionHead diagnosis function

Checks the placement blow

status

Blow error detectionBlow error detection

Inspection option before pick-up

Thin-type single feeder

attachment (option)

REF

LNB

●Monitors the error status during production,

and applies Interlock to defective feeders

Autonomous line control

Concentrated control

Navigation

Automated items

Maximized actual throughput

【Automatically resume production after pickup position teach 】

*No tape feed

When pickup/recognition error occurred, the machine automatically corrects the pickup position without stopping, and resumes production.

That improves machine operation rate.

(Components: 4

embossed (black)/ 8

paper/embossed (black) tape component. *Embossed tape (transparency) is not supported.)

Automatic recovery option

Pickup position automatic teach in case of an error

In production

Automatic feed

Automatic teach

Error Production resume

Unnecessary

Nonstop

Re-pickup of error component (retry)

【In case of an error: re-pickup (retry) at the current position】

In case of a pickup error, retry pickup without feeding tape. It reduces discard components.

Pickup error

Pickup position

Re-pickup (retry)

No discard component because

tape is not fed.*

□ When re-pickup (retry) is succeeded,

the error is not counted

□ The number of re-pick (retry) counts can be set.

* : When re-pickup (retry) is succeeded.

Automatic trend analysis

Automatic recovery/teach

Mounting condition monitoring

Variations of pickup error rate detection

Pickup position

teaching

LNB automatically analyzes the variation of pickup/recognition error rate and instructs the machine to perform teaching to prevent machine error stop.

Minimization of human-dependent work

Remote operation option

Recovery by remote operation is available for the error of which recovery can be made based on human judgment alone.

This enables concentrated on-the-floor monitoring, eliminating the time lost for the operator to detect error and take appropriate action,

reducing the error recovery time, and thus achieving labor saving and improved operating rate.

Concentrated

monitor room

Operating condition

monitor

Remote operation

Error occurred

Recover after teaching the

pickup position by remote

operation

Pickup

position

error

Component

placement

error

Recover after checking whether

or not components are placed by

remote operation

Machine name: HMU

Model No.: N610154798AA

Machine name: IFMU

Model No.: NM-EJW8A

*Excluding the feeder cart.

*2:The "Thin type single tape feeder" and

"Autoload feeder" require the

"Master jig for thin type single feeder" and

"Attachment for thin type single feeder".

*2:The "Thin type single tape feeder" and

"Autoload feeder" require the

"Master jig for thin type single feeder" and

"Attachment for thin type single feeder".

*1：This function comes standard with the machine

●Usage count

●Error occurrence history

A PC system

Inspect tray or reel components before pick-up to prevent misplacement.

①Polarity inspection ⇒ Detects wrong component orientation

②Component number inspection ⇒ Detects wrong components, traces components.

Average

luminance

Pattern

matching

Chamfering

inspection

Text recognition

(lot number text)

2D code recognition

(lot number text)

Interlock

function

●Interlock for feeders judged non-conforming by IFMU

Notification

Interlock

・Position inspection on APC

offset position

*1 *1

Shift in placement position

Basic concept regarding MFB correction

*1:APC-FB (feedback)/FF (feedforward): 3D inspection machine of another company can be also connected. (Please ask your local sales representative for details.)

*2:APC-MFB2 (mounter feedback2): Applicable component types vary from one AOI vendor to another. (Please ask your local sales representative for details.)

APC-FB

Feedback to the printing machine

Feedforward to the placement machine

Feedforward to AOI / Feedback to the placement machine

APC-FF

APC-MFB2

-25 +25

Before MFB correction

(shift in center of distribution)

After MFB correction

(shift in center of distribution)

lead component

Chip

component

Lower electrode

component

MFB-ready components

Connector

・Based on the analyzed measurement data

from solder inspections, it corrects printing

positions.（X,Y,θ）

･The system analyzes AOI component position measurement

data, corrects placement position (X, Y, θ), and thereby

maintains placement accuracy.

Compatible with chip components,

lower electrode components and lead components

Shifted solder Correction data

of shifted solder

Post-printing

inspection

Measures and inspects

misalignment placement

position data of

Placement and land

standards

After reflow

Standard placement

inspection

Standard solder

placement

Chip components(0402C/R ∼)

Package component (QFP, BGA, CSP)

・It analyzes solder position measurement data,

and corrects component placement positions

(X, Y, θ) accordingly.

NPM at the line head recognizes marks, and forwards mark

information to downstream NPMs. That eliminates the need for

the downstream NPMs to recognize the marks.

Information on components judged NG by AOI is displayed both

on AOI and NPM.

Mark recognition

①AOI is used to pinpoint target NPM

②The target NPM is put in a warning state,

and information from AOI is displayed on the screen

M2M iLNB

（Model No.NM-EJS5B）

Collective control of your line composed not only of Panasonic’s

machines but of third vendors’ through a single PC provides

support for your actual production, quality control and processing.

Panasonic is ready to take on the interface between its machines

and third vendors’.

NPM-DGS

LNB

（FA

PC）

LNB

（FA

PC）

*For details, refer to the catalogue or speciﬁcation for the integrated line management system“iLNB.”*For details, refer to the catalogue or speciﬁcation for the integrated line management system“iLNB.”

CM Line

NPM-DGS

*1、2

PT200

FAPC

（LNB）

○

NPM X series line

①

②

Information from AOI is displayed on the

screen of the target mounting machine

Type: Flip

M/C No.xx

Fdr ADR xx

Noz Pos xx

AOI

NPM-WX

NPM-DX

NPM-DX+NPM-TT2 Line

iLNB

PLC PLC

Comprehensive control using system software

Changeover ability Automatic changeover option

Supporting changeover (production data and rail width adjustment)

can minimize time loss

●PCB ID read-in type

PCB ID read-in function is selectable from among 3 types of external scanner,

head camera or planning form

External scanner

Head Camera Planning form

Non-Panasonic

Non-

Panasonic

PanasonicPanasonic PanasonicPanasonic

Item Non-Panasonic

Panasonic

Information collection/display

Automatic changeover

Bad mark recognition

[Subject for communication]

Pattern mark recognition

Good Bad Master mark

Bad mark is scanned at the

first machine.

All marks are recognized at the first

machine and downstream machines

only recognize master marks.

*Please refer to“Specification”booklet for details.

①Power Supply Station:

Batch Exchange Cart Setup ‒ Provides power to all

feeders in cart. Feeder Setup ‒ provides

power to individual feeders.

②Component Verification Station:

Additional to the power supply station, Component

Verification feature is added to this model.

The station will navigate you to the location where

feeders need exchange.

●Two types of Support Stations are available.

Off-line setup support station

Component Verification option

With the support stations, offline feeder cart setup is possible even

outside of the manufacturing floor.

Prevents setup errors during changeover Provides an increase

of production efficiency through easy operation

*Wireless scanners and other

accessories to be provided

by customer

●Preemptively deters component misplacement

Prevents misplacement by verifying production

data with the barcode information on changeover

components.

●Automatic setup data synching function

The machine itself does the verification,

eliminating the need to select separate setup data.

●Interlock function

Any problems or lapses in verification will stop

the machine.

●Navigation function

A navigation function to make the verification

process more readily understandable.

Data Creation System

NPM -DGS（Model No.NM-EJS9 A）

This is a software package that provides integrated management of component library

and PCB data, as well as production data that maximizes mounting lines with

high-performance and optimization algorithms.

Library

database

*1：A computer must be purchased separately.

*2：NPM-DGS has two management functions of floor and line level.

Host system

(Users)

Able to standardize the interfacing with your systems

currently used. Provides data communication with

our standard interfaces.

●Events

Outputs a real-time event of equipment

●Other company's component verification

Communicates with your component verification systems

●Component management data

・Component remaining quantity data: Outputs component remaining quantity data

・Trace data: Outputs data linked with component information (*1) and PCB information (*2)

(*1) Requires input of component information with a component verification

option or an other company's component verification system I/F

(*2) Requires input of PCB information with automatic changeover option

Open interface

Host communication option

PCB Info Communication Function AOI Info Display Option

FA PC

（LNB）

NPM X series line

Function listFunction list

※The iLNB comprises software and a computer (iLNB PC).

PLC PC, communication conversion PLC, and other

devices should be prepared by customers.

⑥Communication function

(GEM・PLC)

①Automatic changeover

⑤E-Link(Feeder write)

①Writing of component data by an external system

Function Details

①Registration of automatic changeover recipe

②Line automatic changeover

③Automatic changeover monitoring

④Line operation monitoring

②

E-Link(Information input）

①Download / edit of schedule

③

E-Link(Information output)

③Machine status output

①Operation information output

②Trace information output

④E-Link(Machine control)

①Machine interlock, Production start control

①SECS2/GEM communication

②OPC communication

③IO/RS-232C communication

Offline Camera Unit

Allows you to import CAD

data and check polarity,

etc., on the screen.

Realizes high productivity

and also allows you to

create common arrays.

Update production data on

PC during production to

reduce the loss of time.

Allows unified management

of the component library

including mounting,

inspection and dispensing.

Customer system

NPM-DGS

Work content

instructions

CAD import Optimization

Component data can be created offline even

while the machine is in operation.

Use the line camera to create component data.

Lighting conditions and recognition speed can be

confirmed in advance, so it contributes to the

improvement of productivity and quality.

Offline Camera（option）

Automated manual routine tasks reduce

operation errors and data creation time.

Example of entire system image:

Automated tasks (excerpt)

PCB

・CAD import

・Offset mark setting

・PCB chamfering

・Mounting point

misalignment correction

・Job creation

・Optimization

・PPD output

・Download

DGS Automation

（option）

In production involving multiple models, setup

workloads are taken into account and optimized.

Optimization of setup（option）

PPD editor

Component library

Manual routine tasks can be automated.

By collaborating with the customer system, the

routine tasks for creating data can be reduced, so

it contributes to a significant reduction in

production preparation time.

It also includes the function to automatically

correct the coordinates and angle of the mounting

point (Virtual AOI).

For more than one PCB sharing common component

placement, multiple setups may be required due to a

shortage of suppy units. In order to reduce the required

setup workloads in such a case, this option divides PCBs

into similar component placement groups, selects a table(s)

for setup and thus automates component placement

operation. It contributes to improving setup performance

and reducing production preparation time for customer

manufacturing various kinds of products in small quantities.

Example:

Auto-run

Line

Setup group

Setup table

Group 1 Group 2 Group 3

A C

B B C AD D