雅马哈YSM切刀更换和保养方法..pdf - 第2页
Service Engineer Service Information SI0907002E - 003 = YS machine’s tape cu tter cleaning and lubrication 2/ 63 Table of contents 1 Safety considerations .................................................................…
Service Engineer
Service Information
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MACHINE TYPE: YS12, YS12P, YS12F, YS100, YS88, YS24 & YS24X
CLASSIFICATION: Maintenance / Tips
REFERENCE: SI1109006E = YS series_Retrofitting with tape cutter related parts
SI1109005E = YS machine tape cutter blade replacement
SI0911001E = How to install an sATS and a dYTF to YS and YGR series machines
YS machine’s tape cutter cleaning and lubrication
For YS series machines, built-in carrier tape cutter for disposing the used carrier tapes is optionally
available.
Since the carrier tape cutters are mechanical devices, they require periodic cleaning and lubrication.
This document describes the procedures for such maintenance work.
Warning:
This document is intended for service engineers.
YAMAHA is not responsible for any problems caused by the misuse of the document.
This document contains editing of the system data that can affect the operating condition of the
machine.
Make sure to thoroughly understand the contents of the document and perform the service work
on your own responsibility.
Safety note:
Strictly observe “1 Safety considerations” herein.
Disclaimer:
This document contains the preliminary information subject to change in the future.
The information contained in this document represents the current view of YAMAHA on the issues
discussed as of the date of issuance. As YAMAHA must respond to changing market conditions, it
should not be interpreted to be a commitment on the part of YAMAHA, and YAMAHA cannot guarantee
the accuracy of any information presented after the date of issuance.
This document is provided for information purposes only, and it is provided without any warranties,
either express or implied.
It is the responsibility of the user to comply with all applicable copyright laws. Without limiting the rights
under copyright, no part of this document may be reproduced, stored in or introduced into a retrieval
system, or transmitted in any form or by any means (electronic, mechanical, photocopying, recording,
or otherwise), or for any purpose, without the written permission of YAMAHA.
However, this shall not be construed to limit the user’s right granted by Copyright law.
YAMAHA may have patents, patent applications, trademarks, copyrights, or other intellectual property
rights covering subject matter in this document. Except as expressly provided in any written license
agreement from YAMAHA, this document does not give users any license to these patents, trademarks,
copyrights, or other intellectual property.
The names of actual companies and products mentioned in this document may contain the trademarks
of their respective owners.
No: SI0907002E-003
ISSUED DATE: December 13, 2011
LAST UPDATED: February 21, 2017
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Service Information
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Table of contents
1 Safety considerations .................................................................................................................... 3
1.1 To ensure safety......................................................................................................................... 3
1.1.1 Defining safety ................................................................................................................................ 3
1.1.2 Causes of injuries and accidents .................................................................................................... 3
1.2 Using safety gear ....................................................................................................................... 4
1.3 Safety panels below the tape cutter area (common to all the applicable models) ..................... 4
1.4 Use the Lock-out padlock ........................................................................................................... 6
2 Improvements made to the Tape cutter section ......................................................................... 8
3 Clean and lubricate the tape cutter .............................................................................................. 9
3.1 Preparation ................................................................................................................................. 9
3.2 Tape cutter units appearance .................................................................................................. 11
3.3 Preparation for ensuring safety ................................................................................................ 13
3.4 Remove the Fixed feeder bank ................................................................................................ 14
3.4.1 Remove the Fixed feeder bank with 60 feeder positions .............................................................. 14
3.4.2 Remove the Fixed feeder bank with 24 feeder positions .............................................................. 19
3.4.3 Remove the 24-Feeder exchange carriage .................................................................................. 25
3.4.4 Remove the Fixed feeder bank with 14 feeder positions (Only for YS24X) .................................. 28
3.5 Clean and lubricate the tape cutter .......................................................................................... 37
3.5.1 Tape cutter for the fixed feeder bank with 60 feeder positions ..................................................... 37
3.5.2 Tape cutter for the fixed feeder bank with 24 feeder positions ..................................................... 42
3.5.3 Tape cutter for the Feeder exchange carriage.............................................................................. 47
3.5.4 Tape cutter for the fixed feeder bank with 14 feeder positions ..................................................... 52
3.6 Reinstall the tape guide slope and the feeder bank ................................................................. 56
3.7 Check the tape cutter operation ............................................................................................... 58
4 Check and adjust the pickup positions of the feeders ............................................................ 59
5 When the feeder bank position needs to be adjusted mechanically ...................................... 60
5.1 Required items ......................................................................................................................... 60
5.2 Adjust the feeder bank position mechanically .......................................................................... 60
6 Adjust the optical axis direction of the feeder floating detection sensor .............................. 62
6.1 Required item ........................................................................................................................... 62
6.2 Check and adjust the optical axis direction .............................................................................. 62
7. Update history .............................................................................................................................. 63
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1 Safety considerations
To ensure that the machine you purchased is used safely and correctly, always comply with the
instructions and rules in this manual regarding safety.
However this manual cannot cover all the items regarding safety in detail. So it is extremely
important that the person who handles the machine makes correct decisions regarding safety.
1.1 To ensure safety
To maintain the safety of the person working with this machine, it is essential that it (including
external component supply units) be installed correctly in compliance with the safety standards
and conditions of that country.
Complying with the safety regulations and laws of that country is the responsibility of the customer
who purchased this machine. The supervisor of the maintenance work must take responsibility to
ensure all the measures have been taken for machine safety.
1.1.1 Defining safety
1. Safety has priority over all other operations.
2. Safety is more important than any other task.
3. Safety is the foundation for work efficiency.
4. Safety begins with maintaining (keeping it neat and orderly) the work environment.
1.1.2 Causes of injuries and accidents
Most accidents are not something that occurs but something that are caused. So it is important to
make an effort NOT to cause accidents.
Hazardous actions
Ignoring causes of accidents
Working on or operating equipment in cramped locations
Working in locations or positions where safety cannot be ensured
Unsafe machine operation and using equipment whose safety cannot be ensured
Working on or operating equipment at speeds where safety cannot be ensured
Working on or operating machines with safety equipment removed
Performing work or tasks with a machine currently in operation
Goofing around during work
Performing maintenance or inspections without wearing safety gear