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Order No. 00192 169-01 User Manual - Productivity Lift E_SPLFS03_V40_11_0300_200300_V1_14.doc Last update: 20.03.2000 - Version V 1.14 Page 2 Contents: 1 List of figures................................ ..................…
Order No. 00192 169-01 User Manual - Productivity Lift
E_SPLFS03_V40_11_0300_200300_V1_14.doc Last update: 20.03.2000 - Version V 1.14 Page 1
USER MANUAL
Productivity Lift
Edition 03/2000
Order No. 00192 169-01 User Manual - Productivity Lift
E_SPLFS03_V40_11_0300_200300_V1_14.doc Last update: 20.03.2000 - Version V 1.14 Page 2
Contents:
1 List of figures..................................................................................................................................... 5
2 Operating instructions....................................................................................................................... 7
2.1 Definitions.................................................................................................................................. 7
2.2 Organisational measures........................................................................................................... 7
2.2.1 Location of the operating instructions ................................................................................ 7
2.2.2 Manufacturer and contact address..................................................................................... 8
3 Safety................................................................................................................................................ 8
3.1 Overview.................................................................................................................................... 8
3.2 Safety concept.............................................................................................................. ............. 8
3.2.1 Intended use of the device.................................................................................................8
3.2.1.1 Prescribed use................................................................................................................ 8
3.2.1.2 Inappropriate use............................................................................................................ 9
3.2.2 Operating modes........................................................................................................... ..... 9
3.2.3 User roles ................................................................................................................ ........... 9
3.2.4 Danger areas.................................................................................................................... 11
3.2.5 Areas of responsibility ...................................................................................................... 11
3.2.6 General safety regulations ............................................................................................... 12
3.3 Other dangers.......................................................................................................................... 12
3.3.1 Residual hazards for personnel ....................................................................................... 12
3.3.2 Residual hazards for objects............................................................................................ 13
3.4 ESD guidelines ........................................................................................................................ 14
3.5 Transport and assembly locks.................................................................................................15
3.5.1 Disconnecting compressed air supply.............................................................................. 15
3.5.2 Locking the lift belt............................................................................................................ 15
3.5.3 Locking the upper lift belt .................................................................................................16
3.6 Attaching safety stickers.......................................................................................................... 17
3.6.1 Stickers used............................................................................................................. ....... 17
3.6.1.1 Danger of crushing warning.......................................................................................... 17
3.6.1.2 Crushing of fingers........................................................................................................ 17
3.6.1.3 Electrical (CAUTION).................................................................................................... 17
3.6.2 Positioning the stickers .................................................................................................... 18
3.6.2.1 Input and end module................................................................................................... 18
3.6.2.2 Lift ................................................................................................................................. 18
3.6.2.3 Underfloor conveyor ..................................................................................................... 22
3.6.2.4 Control cabinet.............................................................................................................. 23
3.7 Emergency stopping switches ................................................................................................. 24
3.8 Indicator lamps ........................................................................................................................ 24
4 Assembling and installing the device.............................................................................................. 25
4.1 Power supply 230V / 50 Hz or 110V / 60 Hz........................................................................... 25
4.2 Installation and operation instructions ..................................................................................... 25
4.3 Switching the device on........................................................................................................... 26
4.4 Installation / Deinstallation of emergency conveyor ................................................................ 26
4.4.1 In order to activate the emergency conveyor do the following:........................................ 26
4.4.2 Stop of emergency conveyor ........................................................................................... 27
5 The function keys............................................................................................................................ 27
6 Configuration................................................................................................................................... 28
6.1 Language.................................................................................................................................28
6.2 Interface 1................................................................................................................................ 29
6.3 Interface 2................................................................................................................................ 29
6.4 Wait period PCB ...................................................................................................................... 30
6.5 Max. time un-belt..................................................................................................................... 30
6.6 Max. time lift 2.......................................................................................................................... 31
Order No. 00192 169-01 User Manual - Productivity Lift
E_SPLFS03_V40_11_0300_200300_V1_14.doc Last update: 20.03.2000 - Version V 1.14 Page 3
6.7 Code number........................................................................................................................... 31
6.8 Underneath belt ....................................................................................................................... 32
6.9 Conveyors on LF1 ................................................................................................................... 32
6.10 ALT protection ............................................................................................................. ............ 32
6.11 Lead adjusting 1 ........................................................................................................... ........... 33
6.12 Lead adjusting 2 ........................................................................................................... ........... 33
6.13 Lead adjusting 3 ........................................................................................................... ........... 34
6.14 Address width 1 / Address width 2 Option............................................................................. 34
6.14.1 Address width 1................................................................................................................ 35
6.14.2 Address width 2................................................................................................................ 35
6.15 Reference width 1.................................................................................................................... 35
6.16 Reference width 2.................................................................................................................... 36
6.17 Reference width 3.................................................................................................................... 36
6.18 Max. width board..................................................................................................................... 37
6.19 Start speed down........................................................................................................... .......... 37
6.20 Start speed up ............................................................................................................. ............ 37
6.21 Travelling speed ........................................................................................................... ........... 38
6.22 Run out time down................................................................................................................... 38
6.23 Run out time up ............................................................................................................ ........... 38
6.24 Start continuous mode 1.......................................................................................................... 39
6.25 Start continuous mode 2.......................................................................................................... 39
6.26 Start continuous mode 3.......................................................................................................... 40
6.27 Input ident number......................................................................................................... .......... 40
7 Set-up mode ................................................................................................................... ................ 41
7.1 Ident number ................................................................................................................ ........... 41
7.2 Machine type ........................................................................................................................... 42
7.3 Ramp up mode / Ramp down mode........................................................................................ 44
7.3.1 Example of Cluster with three Siplace units..................................................................... 44
7.3.2 Ramp up mode................................................................................................................. 44
7.3.3 Ramp down mode ............................................................................................................ 45
7.3.4 Availability of Ramp up / Ramp down mode depending on machine type....................... 45
7.4 Underneath buffer.................................................................................................................... 45
7.5 PCB takeover................................................................................................................ ........... 46
7.6 PCB handover ......................................................................................................................... 46
7.7 Pass through................................................................................................................ ............ 46
7.8 Width board ............................................................................................................................. 47
7.9 PCB inspection 1 ............................................................................................................ ......... 47
7.10 PCB inspection 2 ........................................................................................................... .......... 48
8 Manual mode ................................................................................................................... ............... 49
8.1 Manual mode 1 Lift 1 ............................................................................................................ 49
8.2 Manual mode 2 Lift 2 ............................................................................................................ 49
8.3 Manual mode 3 Shuttle......................................................................................................... 50
8.4 Manual mode 4 underneath belt........................................................................................... 50
8.5 Manual mode 5 Width lift 1 ................................................................................................... 50
8.6 Manual mode 6 Width lift 2 ................................................................................................... 51
8.7 Manual mode 7 Width belts ..................................................................................................51
9 Automatic tracking option available ................................................................................................ 51
9.1 Automatic tracking via hybrid light barriers.............................................................................. 51
9.2 Automatic tracking via CAN bus .............................................................................................. 52
10 Technical Data ............................................................................................................................ 52
11 Description of interface ............................................................................................................... 54
11.1 SMEMA interface definition ..................................................................................................... 54
11.1.1 Inlet side ............................................................................................................... ............ 54
11.1.2 Outlet side .............................................................................................................. .......... 54