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Titl
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SIPLACE Placement Heads DLM3/DLM4
Service Manual
Edition 02/2014 EN
All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be
precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary
connections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00197467-01
www.siplace.com Printed by ASM Assembly Systems
Contents:
Service Manual SIPLACE Placement Heads DLM3/DLM4 3
Table of Contents
1 Introduction 7
1.1 Safety Instructions 7
1.1.1 Conventions for the use of safety instructions 7
1.1.2 Safety Instructions for the Compressed Air Supply 8
1.1.3 Safety Instructions on Hazardous Materials 8
1.1.4 Laser Classification 9
1.1.4.1 Laser Class 1 9
1.1.4.2 Laser Class 1M 9
1.1.4.3 Laser class 2 9
1.2 Preparatory Work... 10
1.3 Other Instructions 12
1.3.1 Environmentally-Friendly Disposal of Materials and Components 12
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 12
1.3.3 Information About This Service Manual 12
1.3.4 ESD Guidelines 12
1.3.4.1 Definition of ESD 12
1.3.4.2 Important Measures to Protect Against Static Charging 12
1.3.4.3 Handling ESD Modules 13
1.3.4.4 Measurements and Modifications to ESD Modules 13
1.3.4.5 Dispatching ESD Modules 13
1.3.5 Validity of Document 13
1.3.6 Release History 13
1.3.7 SIPLACE on the World Wide Web (WWW) 14
1.4 Staff Qualifications and Training 14
1.5 Abbreviations 14
2 Overview of the Modules 15
2.1 DLM Head 15
2.1.1 Variants and Use 15
2.1.2 Overview of DLM Head Parts 16
3 Service Work 19
3.1 Exchange the Placement head 19
3.2 Removal/Installation of Head Front Part 19
3.3 Replacing the Component Camera [03014449-xx] 22
3.4 Replacing the Intermediate Distributor 24
3.5 Replacing the Turning Station 25
3.6 Replacing the DP Rocker 27
3.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-
xx]
29
3.8 Replacing the Valve Positioning Drive for the Placement Circuit [00368075-xx] 30
3.8.1 New Valve Positioning Drives (From Version 03) 32
3.8.2 Mechanical Adjustment (Up To Version 02) 33
3.8.3 Mechanical Adjustment (All Versions) 34
3.9 Replacing the Valve Positioning Drive for the Reject Circuit [00367768-xx] (up to
DLM3)
36
3.9.1 New Valve Positioning Drives (From Version 03) 38
3.9.2 Mechanical Adjustment (Up To Version 02) 39
3.9.3 Mechanical Adjustment (From Version 03) 40
3.10 Replacing the Light Barrier "Z Axis Up" [03053294-xx] 42
3.11 Replacing the Z Axis Drive 43