00197569-01_MM_DLM34_Kunde_en.pdf - 第27页

Minor Maintenance 3.2.3 Nozzle Magazines - Overview Maintenance Tasks for Nozzles Maintenance Manual SIPLACE Placement Heads DL M3/DLM4 27 3.2.3 3 . 2 . 3 N o z z le M a g a z in e s - O v e r v ie w Nozzle Magazines - O…

Minor Maintenance

Maintenance Tasks for Nozzles 3.2.1 Maintenance Intervals

26 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4

3.2

3.2 Maintenance Tasks for Nozzles

Maintenance Tasks for Nozzles

3.2.1

3.2.1 Maintenance Intervals

Maintenance Intervals

3000 - Minor - Nozzles

3.2.2

3.2.2 Tools, Consumables, Spare and Wear Parts

Tools, Consumables, Spare and Wear Parts

NOTICE

Example

The following tasks are described using the example of a CPP nozzle magazine. The procedure

is the same for other nozzle magazines. Any relevant differences will be mentioned explicitly.

► Make sure that you use the correct cleaning boxes for your nozzles.

Maintenance tasks

Nozzles

Duration

[min]

Each

week

Every 3

months

Every 6

months

Every 12

months

Cleaning/Replacing the Ceramic Nozzles 2 X

Replacing the Plastic Nozzles 2 X

Consumables Item no. HMK

SIPLACE recommends that you use the following cleaning fluids from

ZESTRON (http://www.zestron.com):

▪ VIGON SC 200

Compressed air

Distilled water

Tools Item no. HMK

ESD wriststrap 00320279- xx

SIPLACE recommends that you use the following ultrasound device and

accessory parts from BANDELIN electronic (http://www.bandelin.com):

▪ Ultrasound device SONOREX SUPER RK 510 [order no. Bandelin:

327]

▪ Clip-on basket K 10 [order no. Bandelin: 359]

▪ Handle adjustment GV 10 for baskets (1 pair) [order no. Bandelin: 092]

▪ Lid D 510 [order no. Bandelin: 3008]

Nozzles 10xx, 12xx, 20xx, 28xx, 40xx According to

configuration

Ceramic nozzles 10xx, 12xx, 20xx, 28xx, 40xx According to

configuration

If required, nozzle magazine type 40xx (for C&P20 P)

(Replaces: magazine assembly C&P20 [03016831-xx])

03101503- xx

If required, nozzle magazine type 20xx (depending on configuration) 03066107- xx

Plastic brush Dm 8 00325866- xx

For C&P20/A/M/P and CPP

Guiding plate long for 10xx/20xx

► Note: When using ceramic nozzles for the CPP, you need the guide

plate with function state 02.

03066508- xx

Cleaning box for ceramic nozzles, type 20xx/long (for CPP) 03076627- xx

Cleaning box ceramic nozzles type 10xx/long (for C&P20/A/M) 03055736- xx

Cleaning box ceramic nozzles type 40xx/long (for C&P20 P) 03107651- xx

Cleaning rack 10xx (for C&P20/A/M and CPP), if required 03071700- xx

Minor Maintenance

3.2.3 Nozzle Magazines - Overview Maintenance Tasks for Nozzles

Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 27

3.2.3

3.2.3 Nozzle Magazines - Overview

Nozzle Magazines - Overview

For DLM

Guiding plate short 03029178- xx

Cleaning box for ceramic nozzles, type 9xx 03003183- xx

Cleaning box for ceramic nozzles, type 30xx 03087685- xx

Tools Item no. HMK

1. Cleaning box 9xx [03003183-xx]

2. Guiding plate for cleaning box DLM [03029178

xx]

3. Cleaning box 10xx [03038368-xx]

4. Cleaning box 10xx long [03055736

xx]

5. Guiding plate 10xx/20xx long [03066508

xx]

6. Cleaning box 20xx long [03076627

xx]

7. Cleaning rack 10xx [03071700-xx]

8. Cleaning box 30xx [03087685-xx]

9. Cleaning box 40xx [03107643-xx]

10. Guide plate 40xx [03107657

xx]

Minor Maintenance

Maintenance Tasks for Nozzles 3.2.4 Preparatory Steps

28 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4

3.2.4

3.2.4 Preparatory Steps

Preparatory Steps

► Set the nozzles down in the nozzle changer.

NOTICE

Recommendation

► Prepare additional nozzle magazines according to the current nozzle configuration and re

place the complete magazine. Testing and cleaning can be performed later.

CAUTION

Cleaning ceramic nozzles

► The ultrasound bath should modulate its performance for enhanced performance. It needs

to cover a wide frequency range to remove both coarse and fine dirt to an equal standard.

► Dirty nozzles should be cleaned as soon as possible, as the dirt becomes more engrained

and difficult to remove the longer you wait.

► Always clean the nozzles in the ultrasound bath with the cleaning boxes, to ensure that the

nozzles do not come into contact with other objects. The nozzle tips may otherwise hit one

another and be damaged. Make sure that the nozzle do not touch the cleaning bath as this

could result in metal deposits on the ceramic.

► Do not clean the nozzles by tipping them fully into the cleaning fluid. Make sure that only

the ceramic tips are inserted into the fluid, as the fluid could damage the plastic parts of the

nozzle.

► Do not use any easily inflammable cleaning fluids (e.g. alcohol), as the ultrasound bath will

warm up during operation.

CAUTION

Safety data sheet

► Observe the safety data sheet for the cleaning fluid used.