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Ac hie v es r e v olutionar y pr oductivity of 200,000 CPH * 1 giving it the w or ld’ s fastest speed on a compact pla tfor m Ac hie v es r e v olutionar y pr oductivity of 200,000 CPH * 1 giving it the w or ld’ s fastes…

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Ultra-High-Speed Modular
Model Z:TA-R YSM40R
Applicable PCB
Applicable
components
Mounting capability
(under optimum conditions as defined by Yamaha Motor)
Mounting accuracy
(
*
Under optimum conditions as defined by Yamaha Motor
when standard evaluation materials are used)
Number of component types
*
8mm width tape conversion
Power supply
Air supply source
External dimension
Weight
Ultra-high-speed (RS) head
Multi (MU) head
Flexible (FL) head
4-beam, 4-head specs. (YSM40R-4)
L700 x W460mm to L50 x W50mm
0201* to □6.5mm (Height 2.0mm or less)
*
Option
03015 to 45 x 60mm (Height 15mm or less)
—
200,000CPH (When using RS head)
±35μm (25μm)
Cpk 㱢1.0 (3σ)
Max. 80 feeders with RS heads
Max. 88 feeders with MU heads
Max. 84 feeders with RS x 2 + MU x 2 heads
3-Phase AC 200/208/220/240/380/400/416V +/- 10%
0.45MPa or more, in clean, dry state
L1,000 x W2,100 x H1,550mm (excluding projections)
Approx. 2,100 kg
2-beam, 2-head specs. (YSM40R-2)
—
0402 to 45 x 100mm (Height 15mm or less)
0603 to 45 x 100mm (Height 25.5mm or less)
58,000CPH (When using MU head)
±40μm (30μm)
Cpk 㱢1.0 (3σ)
92 feeders with MU or FL heads
Z:TA-R Specifications
*
Specifications and appearance are subject to change without prior notice.
YSM40R-4 External dimension YSM40R-2 External dimension
PCB ASSEMBLY SYSTEM
Building 3C, Export Processing Zone A,No.200 Suhong
Middle Road, Suzhou Industrial Park, Jiangsu, P.R. China
Telephone 86-512-6831-7091 Facsimile 86-512-6831-7093
IM Operations
882 Soude, Naka-ku, Hamamatsu, Shizuoka 435-0054, Japan
Telephone 81-53-460-6100 Facsimile 81-53-460-6145
URL http://global.yamaha-motor.com/business/smt/
Room A 3/F Xinzhou Building South Xinzhou Road
Futian District Shenzhen Guangdong P.R.C 518038
Telephone 86-755-2393-9910 Facsimile 86-755-2393-9974
64 Moo1, Bangna-Trad Rd., Km.21, Tambol Srisa Jorrake Yai,
Amphur Bangsaothong, Samutprakarn 10540, Thailand
Telephone 66-2740-8340 Facsimile 66-2740-0996
YAMAHA MOTOR IM (SUZHOU) CO.,LTD.
YAMAHA MOTOR IM (SUZHOU) CO.,LTD. Shenzhen Branch
IM Bangkok office
G1 Tang Long Industrial Park, Dong Anh, Hanoi, Vietnam
Telephone 84-4-3951-6451 Facsimile 84-4-3951-6461
IM Hanoi office
Yamaha Motor IM Europe Gmbh
Hansemannstrasse 12, 41468 Neuss, Germany
Telephone 49-(0)2131-2013 (Ext 520) Facsimile 49-(0)2131-2013 (Ext 529)
YIME
(
IM Germany office
)
Yamaha Motor IM America Inc.
1270 Chastain Road, Kennesaw, Georgia 30144 USA
Telephone 1-770-420-5825 Facsimile 1-770-420-6043
YIMA
(
IM USA office
)
IM Tokyo office
IM Osaka office
IM Fukuoka office
DISTRIBUTOR
YAMAHA MOTOR CO., LTD.
The models shown in the photographs in this catalog may differ slightly from the standard specifications.
Specifications and appearance are subject to change without prior notice.
In concideration of environment,
this catalogue is made of recycled paper.
SEBMB16400-00 (May 2016)
228
500
654 320
1722
1550
(300)
1850
85
900
EL.POWER
SUPPLY
(4700)
(977)
223
53
(2100)
363
500
(2709) (1014)
EL.POWER
SUPPLY
AIR
SUPPLY
1610
2709
222
2100(COVER)
245
735
70
223
650 800
105
630
75 850
790
AIR SUPPLY
EL.POWER
SUPPLY
COVER CONV.ASSY
EL.POWER SUPPLY
AIR SUPPLY
1400
The space necessary
to move carriage.)
1200
The space necessary
to move carriage.)
1200
The space necessary
to move carriage.)
1200
The space necessary
to move carriage.)
4-LEVELING
BOLT 䃥160
4-LEVELING
BOLT 䃥120
140 (Monitor)
207 (Keyboard)
Conbeyor
1050 (Signal Tower)
(Hight of Transport)
1375 (Monitor)
1033 (Keyboard)
228
500
(Standard Conveyor Cover)
1000
(External Conveyor Cover)
1100
(Standard Conveyor Cover)
1000
(External Conveyor Cover)
1100
85
654
320
1722
1550
1850
(300)
900
EL.POWER
SUPPLY
(4500)
(2545)(977) (977)
(2100)
223
53
363
500
EL.POWER
SUPPLY
AIR
SUPPLY
2545
1610
222
245
735
70
53
800650
223
105
630
110 780
790
AIR SUPPLY
EL.POWER
SUPPLY
COVER CONV.ASSY
EL.POWER SUPPLY
AIR SUPPLY
Conbeyor
8-LEVELING
BOLT 䃥160
(Hight of Transport)
140 (Monitor)
207 (Keyboard)
1375 (Monitor)
1033 (Keyboard)
2100 (Cover)
1050 (Signal Tower)
Achieves revolutionary productivity of 200,000 CPH
*
1
giving it the world’s fastest speed on a compact platform
Achieves revolutionary productivity of 200,000 CPH
*
1
giving it the world’s fastest speed on a compact platform
Achieves revolutionary productivity of 200,000 CPH
*
1
giving it the world’s fastest speed on a compact platform
*
1:Comparison of chip mounting capability (CPH: chips per hour) under ideal conditions among 4-beam 4-head class surface mounters. In-house research as of April 2016.
Dual lane system handles large-size PCBs
The YSM40R employs the dual lane system that gives superb versatility in feeding 2 parallel lanes of
PCB in sizes ranging from small to midsized PCB on up to large-sized PCBs of 700mm in length.
Wide range of feeder Carriages
Ultra-High-Speed Modular
Automatic tray supply carriage
Feeder exchange carriage
4 Stages (4-beam only) 2 Stages Large-sized PCBs
L378 x W280 L378 x W280
L700 x W280
L700 x W50
L700 x W460
L700 x W280
L378 x W280 L378 x W280
Feature
3
High tech to support high mounting quality & a high machine operating rate
Feeder carriages available for the YSM40R
include externally attached quick-change
replacement feeders and carriage type tray
feeders attachable at the machine front and rear.
2.75m
1m
Conventional
model 2 units
Head variations & matching components
0201 03015 6.5
mm
45x45
mm
45∼L100
mm
Component sizes
25.5
mm
15
mm
2
mm
Long connectors
PGA
Card connectors
C-type connectors
Vehicle connectors
Large QFP
Connectors
Large Aℓ-C
SOP
TSOP
QFP
Aℓ-C
VR
CSP
Transistors
LED
BGA
Component
height
(mm type name)
Multi-head (MU) from 03015 onwards
Flexible Head (FL) from 0603 onwards
Ultra-high-speed head (RS)
Beam variations in 2 types
Select from two types of beam variations to prioritize maximum CPH speed or
component diversity. Select the 4-beam type that prioritizes component
mounting or the 2-beam type that offers
flexible handling of a wide range of
components including odd-shaped chips.
ANC unit
Flexible nozzle
station
Nozzle station (ANC) is
changeable to match the head.
Also handles nozzle free layouts
for high-speed head compatibility.
Optimal type to serve as a
high-speed chip shooter
4-BEAM
2-BEAM
This general-purpose type allows
mounting tray feeders at front and rear.
Delivers revolutionary productivity by employing our unique simultaneous
component pickup technology, newly developed rotary control technology,
and heads are lighter than previous high-speed heads.
A light-weight compact motorized feeder
incorporates a new type control algorithm
to ensure super-high-speed operation.
*
2
Multi-camera system
Ultra-high-speed ZS feeder
Ultra-high-speed rotary head
Innovative multi-camera system has faster
recognition speed along with high
accuracy.
This system can also include a coplanarity
check function and side-view camera.
*
2:The currently used ZS feeder can be optionally
upgraded to the ultra-high-speed ZS feeder by upgrading
the software version and adjusting with the tune-up station.
Feature
1
The speed is achieved by the leading-edge technology
including innovative high-speed rotary heads and servo
motors incorporating new, high-speed algorithms, etc.
Highest productivity in the world!
World’s fastest! 200,000 CPH
Even though a 4-beam unit, its small
footprint and its design feature a width of
only 1 meter and depth of 2.1 meters.
The Z:TA-R delivers superb productivity
per line length and productivity per surface
area. It is a powerful tool for making
maximum use of limited factory space!
Compact space-saving
design
200
,
000CPH/m
Astounding line length productivity
Flexible
ZS feeder
Multi-camera
200,000
100,000
0
Productivity by line length (CPH/m)
Z:TA-R
Z:TA-R 1 unit
A Corp. B Corp. C Corp.
RS head delivers
powerful productivity
spanning a range
from tiny 0201 to
6.5mm square on up
to heights of 2mm.
Feature
2
Allows replacement with 3 head
types to match the production
configuration.
Flexible response for different production configurations!
3 types of head variations
Nozzle health care function
Automatically diagnoses
the nozzle function and
appearance and
replaces any problem
nozzle with a spare
nozzle as needed.
High speed side-view camera
Monitors the component
retention state in real-time
with no loss at 3 periods or
namely, right after pickup,
right before mounting, and
right after mounting.
Rotary head tip filter
A filter attached to the
shaft tip prevents dirt
and grime entering,
thereby minimizing
down-time and
maintenance costs.
Blow station
The blow station automatically
self-cleans the nozzle shaft to
drastically reduce the time normally
required for maintenance. It is also
effective on nozzles for extremely
small components such as 0201 chips.
Auto recognition optimizer
functions
These functions including e-Vision for
auto-generation and tracing of recognition data,
and smart recognition to easily create component
data for complex shapes to help prevent pickup
and component recognition errors.
Highly stable & reliable
pickup system
This system automatically maintains highly
reliable component pickup by employing a
high-performance vacuum pump, pickup
position auto-correction function, and
pickup height auto-teach function.
Ultra-high-speed
head (RS)
Multi-head
(MU)
Flexible Head
(FL)
Ultra-high-speed head handles components from tiny 0201 chips and onwards
4-Beam 2-Beam
MU head offers the advantages
of both component adaptability
and high-speed to handle
components from 03015 chips
through 45x100mm and heights
up to 15mm.
Ultra-high-speed head
(RS head)
Multi-head (MU head)
Flexible head (FL head)
FL head is ideal for large
component from 0603
chips through 45x100mm
and heights up to 25.5mm.
Compact
World’ s fastest
200
,
000CPH
1m
Machine width of
Available in head variations
3
( )
in-house comparison
under ideal conditions
( )
in-house comparison
under ideal conditions