TM6148.Force control options manual in YC8.pdf - 第2页

SMT Softw are Engineering Group IM Operations Y AMAHA MOTOR CO., L T D. Rev No. V ersion Chapter No. Revised Contents 00 V3.42STD R1.000 All Created Model and V ersion Suppo r ted model and version are as foll ows. Model…

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SMT Software Engineering Group
IM Operations YAMAHA MOTOR CO., LTD.
YC8 Force Control Option Operation Manual
Comment
1. Model and Version ................................................................................................................. 2
2. Overview ................................................................................................................................ 2
3. Setting and adjustment method............................................................................................. 3
3.1. Force Control Setting (Machine Setting)..................................................................... 3
3.2. Head Type Setting (Machine Setting) ......................................................................... 3
3.3. Hardware setting and adjustment for Force Control ................................................... 4
3.3.1. Force Calibration Station Setting ............................................................................. 4
3.3.2. Force Control Correction Station Adjustment .......................................................... 5
3.3.3. Height Offset Force Correction Adjustment ............................................................. 5
3.3.4. Force Control Correction Table Adjustment............................................................. 7
3.4. Force Control Setting (Parts information).................................................................... 9
4. Insertion parts under Force Control ..................................................................................... 10
4.1 Overview of insertion parts under Force Control .......................................................... 10
4.2 Insertion shortage judgment error................................................................................. 11
4.2.1. Insert Short Distance Setting ............................................................................. 11
4.2.2. Short Insertion Judgment................................................................................... 12
4.2.3. Operation at insertion error ................................................................................ 13
4.2.3.1. Operation when insertion error occurs........................................................... 13
4.2.3.2. Retry method selection .................................................................................. 14
5. Error Message ..................................................................................................................... 15
6. Restrictions .......................................................................................................................... 16
7. Appendix .............................................................................................................................. 17
7.1 Machine setting............................................................................................................. 17
7.2 Calculation of parts height ............................................................................................ 20
SMT Software Engineering Group
IM Operations YAMAHA MOTOR CO., LTD.
Rev No. Version Chapter No. Revised Contents
00 V3.42STD R1.000 All Created
Model and Version
Supported model and version are as follows.
Model and Version
Model Version Remarks
YC8 V3.42STD R1.000 or later
Y.Fact V1.42STD R1.000 or later
Overview
The “Force Control” function has been supported on YC8 with rigid type heads (option)
equipped instead of the buffing type heads (standard).
Force Control works for picking, dipping, and mounting operations at the height specified in
board data.
Furthermore, on YC8, it is also possible to work Force Control for “insertion parts” considering
their insertion length. It can judge if parts insertion is succeeded or not.
When rigid type heads are used without Force Control, they work servo buffing.
SMT Software Engineering Group
IM Operations YAMAHA MOTOR CO., LTD.
Setting and adjustment method
Force Control Setting (Machine Setting)
To use this function, set [Machine] - [Machine Information] - [Installation setting] - [Option] -
[Force Control] to “EXIST”. (See Fig. 3.1.1)
Fig. 3.1 Force Control Setting
Head Type Setting (Machine Setting)
This function works only with rigid type heads.
After attaching rigid type heads on machine, set [Machine] - [Machine Data] - [Head] - [Head
Offset] - [Head Shaft Type] to “Rigid”. (See Fig. 3.2.1)
[Head Shaft Type] can be selected separately for each head, but with this function, all of the
heads must be the same in this setting.
Fig. 3.2.1 Head Type Setting