AQUBE_XV9_TI_EN.pdf - 第2页

Optional suitable Most suitable Optional suitable Not suitable Not suitable Cleaning (key process 1): From the cleaning tank (A) the cleaner liquid is sucked by a magnetically coupled pump unit and routed with a controll…

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11/2020

The new kolb AQUBE

series offer next-generation cleaning systems - even more efficient, even more compact, easy to

handle and maintain, pre-equipped for extended water management and cyber-physically ready for the smart factory

(SF ready).

AQUBE

XV9 is a completely German engineered and manufactured fully automatic XXL cleaning system with by far the

largest process chamber of a batch system worldwide - with vertical rotor technology for highest demands in process safe

ultra-fine cleaning.

The parallel working three-tank, three-circuit configuration with ClosedLoop water reprocessing ensures short cycle times as

well as low running cost, leading to an uncontested low total cost of ownership value.

The cleaning system can be operated with all common electronics cleaning supplies (detergents / chemistry, etc.)

which are approved by the manufacturer.

 Three tank system with three separate circuits

 Intelligent network connectivity for implementation in industry 4.0 smart factories

 Fully automatic 5step process: cleaning, MediumWipe

, tap water rinsing, DI-water rinsing, CWA

-supercharger

compression drying

 Vertical PTFE mounted rotor system with eight asynchronous spray rotors for thorough wetting (no blind spots)

 Short cycle times due to placing the cleaning goods close to the spray rotors

 Heater in tank A (cleaning), tank B and tank C (rinsing) as a standard feature

 Automatic monitoring of ionic residues contamination and controlling of rinse water quality

 Process and service intervals PLC controlled, event issuing and software control via touch screen

 EDGELESS Design and VARIccess

service access: maximum capacity, easy maintenance on a very small footprint

Cleans DCBs, PCBs, hybrids and misprints from flux residues,

resin, copper, oxide and soldering support substances

Capacity: 64 DCB panels 5“ x 7“ or 100 eurocards

Part number: 0905AQ9XV731

Fully automatic high end 3-tank, 3-circuit PowerSpray

XXL

ultra-fine cleaning system for DCB and PCB cleaning

Assembled PCBsHybrids (SiPs)Ceramic substratesDCBs

AQUBE

XV9

PolyPower

PowerSpray

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com

Key applications

Certifications:

This system in its basic version was certified for its energy and

water saving processing, for easy operability and for the standard

integration of comprehensive safety features.

All rights for changes reserved that lead to technical improvement. © kolb GmbH 200

Optional suitableMost suitable Optional suitable Not suitable Not suitable

Cleaning (key process 1): From the cleaning tank (A) the cleaner liquid is sucked by a magnetically coupled pump unit and

routed with a controllable volume flow through a separate circuit into the PTFE mounted ASYNCHRO

spray rotors with

patented PUSHFORCE

nozzles. Their geometry ensures a comprehensive and thorough cleaning, even in inaccessible and

critical aereas. After the washing procedure, the valve switchover of the process chamber undocks the cleaning circuit until

the next process run.

MediumWipe

(optional intermediate process): The remaining cleaner is blown off from the clean products and blown out of

the cleaner circuit and recirculated into the cleaning tank before the valve switchover closes.

Rinsing with tap water (key process 2): From the first rinsing tank (tank B), the water is pumped through the separate

second circuit into the spray rotors. Tap water has (compared to DI / DM water) the advantage of lower surface tension and

thus flushes also critical points as low standoffs more efficient.

MediumWipe

(intermediate process): The remaining water is blown off from the products and blown out of the

cleaner circuit and recirculated into the rinsing tank.

Clear rinsing with DI / DM water (key process 3): The DI / DM water is produced in an integrated MB-cartridge from tap

water and kept in the second rinsing tank (tank C). Through the third cycle it flushes conducting ions of the preliminary

processes. This process is repeated automatically until the remaining amount of ions falls below the programmed value.

MediumWipe

(intermediate process): Blowing off and recirculating the remaining DI / DM water into the rinsing tank.

Drying (key process 4): The purified products are dried with the patented CWA

(Compressed Warm Air) technology. The

built-in special compressor compresses the ambient air. At the same time it collects the kinetic energy (frictional heat) of the

paddle wheel in the unit, then presses the heated and compressed air into the rotor nozzles which were already used for

cleaning and rinsing. There it blows off (pressure) and evaporates (heat) the residual moisture. This method is energetically

and constructively highly efficient, as it uses the "waste heat" of the compressor rotation and the compressed air as driving

power for the rotors. In addition, a system equipped with CWA

technology requires no additional hardware and no external

compressed air connection for the MediumWipe

process.

Maintenance: The system has a VARIccess

maintenance access system with recessed, variable doors and removable

panels. In the maintenance area among others are the pump-out set, the optional re-dosage unit with space for a 25 liter

detergent and a 5 l additive container as well as the MB cartridge for DI / DM water processing. Tank levels as well as pressu-

re values and maintenance cycles are monitored by the PLC and displayed on the touch screen.

Page 2 of 6

Part number: 0905AQ9XV731

Fully automatic high end 3-tank, 3-circuit PowerSpray

XXL

ultra-fine cleaning system for DCB and PCB cleaning

11/2020

AQUBE

XV9

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com

Application overview

Assembled PCBs

Hybrids

Misprints

Stencils

Screens, PumpPrints

Misprints

Solder frames

Solder carriers

Solder masks

ESD Boxes

Containers

Magazines

Condensation traps

Filters

Steel sheets

Optional suitable applications can also be optimally realized with the appropriate options.

Main standard features

□ PowerSpray

technology bundle: magnetically coupled XXL-Power (tank A) and S-Power (tank B, tank C) pump units, twofold

ASYNCHRO

volume-spray rotorsystem with low maintenance PTFE mounted stainless steel rotors with PUSHFORCE

nozzles, "Option100" software program (100 freely selectable programs)

□ PolyPower

XL configuration with XL-Power pump unit

□ EATON Programmable Logic Controller (PLC) with module extension for special programming and technology extensions

□ Smart Factory ready: DNAccess

(standard) for remote control (see options) and traceability with retractable touch monitor

and integrated industrial PC (see options)

□ High resolution 10" (1,024 x 600 px) display with capacitive multi-touch and intuitive process view

□ Electrically driven large double-wall airlock door: transparent or process-related with internal pane made of stainless steel

□ Fourfold alternating LED status light bar integrated in the system frame

□ Fourfold slot insert

□ Cartridge fine filter for cleaning and both rinsing circuits

□ Full flow coarse filter (process chamber)

□ Heater for tank A (cleaning), B and C (rinsing)

□ MediumWipe

unit for further optimization of detergent and rinsing fluid use

□ Automatic monitoring of ionic residues contamination and gauging of rinse water quality

□ Adjustable DI / DM water mixing and blending unit

□ CWA

-supercharger compression drying

□ ClosedLoop reprocessing of cleaning and rinsing fluids

□ HMA software and pre-equipping for HMA hardware (Heavy Metal Adsorber) for the cleaning circuit (see options)

□ Spare space for MB- / DI-cartridge for deionized (DI) and demineralized (DM) water

□ Exchange for rinse water and pump out unit

□ Safety features: safety interlock on the process chamber door, overflow alarm for all tank sections, overheating protection for

all heating and drying elements, end switches for all motor-driven valves and drives, personnel protection insulation

□ VARIccess

service access with right and left-hinged side doors as well as unhinging possibility for side doors, front panel,

and rear supply rail

□ EDGELESS housing design. Doors, cover panels and hinges without edges, depot for traceability scanner and monitor in the

right side panel

□ Process sections made of electrolysis resistant elements

Page 3 of 6

Part number: 0905AQ9XV731

Fully automatic high end 3-tank, 3-circuit PowerSpray

XXL

ultra-fine cleaning system for DCB and PCB cleaning

11/2020

AQUBE

XV9

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com