MYSmart™ series MYC50™ in-line coating.pdf - 第3页

5 4 Hi ghl y c onﬁ gur abl e f or prec is e c o nf ormal c oating res ul ts The MY C50’s high-pr ecision platform, multi-angle r otation conﬁ gur ation and ﬂ exible softw are oper ation ensures perfect selectiv e conf or…

Introducing the MYC50 platform

High-performance

conformal coating systems

As electronics continually become embedded into an endless variety

of products, the need for high-precision conformal coating is greater

than ever before. Automate complex coating processes, monitor process

parameters and switch spray patterns without interruption. The MYC50

gives you powerful, software-driven process ﬂ ows that ensure years of

productivity for even the most complex printed circuit boards.

1. Fast and stable operation.

2. Spray patterns can be changed

on the ﬂ y, signiﬁ cantly improving

process eﬃ ciency.

3. Flexible multi-axis control enables

precise coating of complex PCBs.

4. Powerful process controls result

in precise coating that consistently

meet strict quality guidelines.

5. Barcode reader enables automatic

program loading and traceability.

The MYSmart series MYC50 in-line conformal

coating platform combines high-accuracy edge

deﬁ nition with advanced feedback systems. A

wide range of process parameters can be

monitored enabling high quality output. Options

such as fan width control, ﬂ ow monitoring non-

heated circulation systems, heated circulation

systems and barcode readers are a few examples

of process control enhancements that are

possible. Wherever ruggedized elecronics are

required, the MYC50 helps to prevent material

waste while ensuring highly controlled coating

ﬁ lm thickness, coating area and process speed.

APPLICATIONS

• Consumer electronics

• Industrial electronics

• Household appliances

• Automotive electronic control panels

• Military electronics

• Computer control panels

• Agricultural equipment control panels

• Battery protection boards

• Led lighting

• Outdoor led displays

• Converter circuit boards

• Security control panels

• Motor control boards

• Power management devices

– Fast and stable operation

– Automated spray pattern changeovers

– Flexible multi-axis control for complex

processes

– Powerful process controls enhance

quality

– Barcode-deﬁ ned program selection

Highly conﬁ gurable for

precise conformal coating

results

The MYC50’s high-precision platform, multi-angle rotation conﬁ guration

and ﬂ exible software operation ensures perfect selective conformal coating

output.

SMART COATING MADE SIMPLE

The MYC50 is built upon years of

coating experience, condensing

that knowledge into a robust,

easy to use system. The result is

a highly capable platform that’s

simple to program and operate,

yet powerful enough to add

increasing value to your in-line

operations as volume, complexity

and automation demands grow.

Giving you more ways than ever

before to handle tomorrow’s

production challenges.

HIGH SPEED, HIGH PRECISION MOTION PLATFORM

• Robust design of frame structure and axis

• High precision ball screw and AC servo motor

• High speed operation with extreme precision

ANGLE AND ROTATE COATING

CAPABILITIES

• Four-direction tilting

• Software controlled

• Modular design for easy installation

and removal

• Suitable for V-5000 and V-420A

INTUITIVE SOFTWARE DESIGN

•

Oﬄ ine programming

• Easy software to operate and learn

• Rich functionality to meet complex processes

• A variety of program input methods including

camera teaching

6 7

MYC50 in-line speciﬁ cation

THREE MODE VALVE V-5000

V-5000 is suitable for middle to low

viscosity ﬂ uids. The three modes are

line, swirl and spray. The V-5000 valve

has high edge deﬁ nition and good

balance between eﬀ ciency and eﬀ ect.

FEATURES AND ADVANTAGES

• Controlled ﬁ lm thickness at high speed

• Viscosity range: 500~10,000 CPS

• Optional 360 degree rotation structure

• Easy maintenance

NEEDLE VALVE V-420A

The V-420A needle valve is suitable

for low viscosity materials and mainly

used in selective coating applications.

Maximum dispensing speed is 100

dots/s. For tall component coating areas

and very small tolerances of noncoating

requirements, the best choice is V-420A

conﬁ gured with spray or ﬁ lm valve.

FEATURES AND ADVANTAGES

• Good sealing eﬀ ect, especially for low

viscosity materials

• Cost eﬀ ective

• Simple structure and easy maintenance

• Flexible needle sizes and changeable needles

• Adjustable ﬂ ow rate by parameter settings

• High precision dispensing accuracy

FILM VALVE V-5400

The V-5400 ﬁ lm coating valve is suitable

for low viscosity ﬂ uids and solvent-based

materials. A special nozzle structure enables

the material to be applied in a non-atomized

manner, with a utilization rate of up to 99%.

Optional sizes of nozzles help achieve the

best results of ﬁ lm width and thickness for

your application.

FEATURES AND ADVANTAGES

• Non-atomizing mode reduces emissions

• Adjustable ﬁ lm width and high ransfer

e ﬃ c i e n c y

• High material utilization, reduced waste, and

low cost

• Optional 90 degree rotation of ﬁ lm direction

• No masking required

LOW PRESSURE SPRAY VALVE V-5800

The V-5800 low pressure spray valve

is for medium and low viscosity ﬂ uids.

It can achieve a small width and a thin

ﬁ lm thickness, ideal choice for precision

selective spraying and thin deposition

requirements.

FEATURES AND ADVANTAGES

• Low spray pressure

• Thin coating thickness

• Viscosity range: 0--10000cps

HIGH PRESSURE VALVE V-300HP

The V-300HP high pressure valve is a dis-

pensing/ potting valve for medium to high

viscosity ﬂ uids. The unique stainless steel

balance shaft design ensures dispensing

stability at high pressure situation. The

powerful drawback function ensures clear

cut-oﬀ and consistent dispensing result.

FEATURES AND ADVANTAGES

• Draw-back function, clean material cut-oﬀ

• Can bear 3000 psi high pressure

• Replaceable needle design

• Viscosity range: ≥ 10000 cps

X,Y AXIS Z AXIS

X, Y speed: max 800 mm/s Z axis speed: max. 300 mm/s

X, Y acceleration: max. (0.8 g peak with s-curves) Z axis acceleration: max. (0.3 g peak with s-curves)

X, Y repeatability: ± 25 um, 3 σ Z axis repeatability: ± 25 um, 3 σ

X, Y drive mode: servo motor, ball screw Z axis drive mode: servo motor, ball screw

D AXIS

Rotation angle: ± 90 degrees Valve rotation axis

Repeatability: ± 0.1 degree Rotation angle: ± 30 degrees

DDrive mode: cylinder Repeatability: ± 0.1 degree

ONE WORK STATION TWO WORK STATIONS

Single valve max: 650*450 mm Single valve max: 450*450 mm

(V-5000 + V-420A ) max : 560*450 mm V-5000+V-420A max: 450*450mm

V-5000 tilting module + V-420A max : 560 * 380 mm V-5000 tilting module + V-420A max: 450*380 mm

Three valves max: 530*380mm Three valves max: 450*380mm

Max. clearance above and below PCB: 90mm

BOARD HANDLING FACILITY REQUIREMENTS

Drive mode: stepper motor, stainless steel chain Power: 220V, 2.5KW, 16A, 60 Hz

Payload capacity: 5 kg Air supply: 80 psi (5.5 bar)

Min. board/carrier width: 40 mm System footprint: 1290*1364*1638 ± 50 mm(W*D*H)

Max. board/carrier width: 500 mm Machine weight: 900 kg

Max. board/carrier length: 650mm ( 1 station)

450mm (2 stations)

Standards compliance: CE, UL (optional)

Exhaust volume: diameter 200 mm

volume ≥ 13m

/minute

Min. board edge: 3mm

Width adjustment drive mode: stepper motor

Communication signal: SMEMA

CONTROL SYSTEM FLUID DELIVERY METHODS

Computer: IPC, LCD monitor, keyboard V-5000 three-mode spray valve

Operating system: windows 7 V-420A precise needle valve

Control software: Axxon coating software V-5400 ﬁ lm coater

CCD resolution: 30W V-5800 low pressure spray valve

V-300HP high pressure valve

STANDARD FEATURES OPTIONAL FEATURES

Industrial computer and software and monitor Conveyor module/ bottom return conveyor

X, Y, Z axis and motion platform Cleaning platform

Conveyor auto-width adjustment Pressure tank supply module

Ultraviolet and white light Low liquid alarm module

Safety interlock Circulation heating module

Audible alarm Pump supply module

Exhaust port Laser height detection module

Fluid supplying pipe Laser fan width adjusting control ( V-5400)

Material changeover module Nozzle calibration module

CCD camera Exhaust fan

Oﬄ ine programming In Exhaust detection module

Fiducial alignment software

Four direction tilting module (for V-420A and V-5000 series

valve)

Machine spare part kit

Valves spare part kit

Electric tilt and rotate module (for V-420A and V-5000 series

valve)

2D barcode reader module

Flow monitoring

MOTION SYSTEM

WORK AREA

Valve conﬁ gurations

for every application