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2 Production planning SIPLACE SiCluster MultiLine Production scheduling for all y our lines SIPLACE SiCluster MultiLine simplifie s and improves the production scheduler's job signific antly. In combinati on with th…

INTELLIGENT WORKFLOW OPTIMIZATION

Major efficiency improvements

on your shop floor are best

achieved by optimizing the

whole SMT process. Intelligent

software solutions play an

important role in this endeavor,

especially where typical manu-

facturing workflows are concer-

ned. The SIPLACE portfolio

gives you the basic tools you

need to optimize their everyday

SMT manufacturing operations.

And the SIPLACE team gives

you the support you need to

make these improvements

reality.

The central question for each electronics

manufacturer is: How can I make my SMT

placement process even more productive and

competitive?

SIPLACE shows you how. Today the greatest

advances in productivity and efficiency come no

longer from the individual machine, but from the

interaction of all processes and from the intelligent

combination of innovative hardware, software and

service modules which can be individually adapted

to various production tasks and processes.

Consequently, SIPLACE solutions make the

workflows in your production the starting point for

optimizing the overall process – from data

processing to production scheduling and material

logistics to production monitoring.

Take a look at the innovative SIPLACE solutions

for:

 Production planners

 Setup and machine operators

 Line managers

 Production managers

 Maintenance managers

Optimize your production processes with

SIPLACE workflow solutions and support from

the SIPLACE team.

SIPLACE Manufacturing Solutions

SIPLACE Manufacturing

Solutions

Production planning

SIPLACE SiCluster MultiLine

Production scheduling for all your lines

SIPLACE SiCluster MultiLine simplifies and

improves the production scheduler's job

significantly.

In combination with the SIPLACE Production

Planner, SIPLACE SiCluster MultiLine creates

family setups that take into account all your

SIPLACE lines on the production floor. Restrictions

like line configurations, quality management

systems and feeder options are automatically

considered as well. The production planner can

even select with a mouse click whether he wants to

optimize for maximum placement speed or

minimum setup times.

SIPLACE SiCluster Professional and

SIPLACE Pro optimization tools

Optimized line utilization

The SiCluster Professional option for SIPLACE Pro

automatically identifies shared components,

generates family setups and efficiently groups

components on the feeder tables. It also assigns

standard components which are needed for multiple

setups to constant feeder tables. You benefit from

quicker and more efficient setups while maximizing

your line utilization.

SIPLACE Pro Split Table Mode Option

Non-stop product changeovers thanks to virtual

setup area assignments

The Split Table Mode option is a simple and

ingenious way to virtually allocate your changeover

tables. Within floating setup you set up the reels for

the next product(s), while the first product (or

product family) runs. Your SIPLACE line switches

over seamlessly when the first board for the new

product enters the line.

SIPLACE Material Manager

Production scheduling with material availability

checks

The SIPLACE Material Manager is the material

logistics solution that was designed for the special

needs of electronics manufacturers. Components

are managed on the package (e.g. reel) level, and

inventories can be tracked in various storage

locations (warehouse, active feeder pool, line, etc.).

It also manages moisture-sensitive devices (MSDs)

and records their exposure times.

Another benefit: It keeps track of your material

consumption much more accurately, because it

computes it no longer based on placement

programs and lot sizes, but based on exact

numbers reported to the Material Manager by each

machine. The system is also able to trigger material

withdrawals and generate path-optimized pick lists.

Production planners require concrete and reliable information to do their job properly and get orders out the

door on time. The best results can be achieved if production processes and deadlines can be synchronized.

SIPLACE offers the perfect solutions for this approach.

With innovative software from SIPLACE, the production scheduler can optimize the order sequence send the

jobs to the line with state-of-the-art setup concepts. We also make sure that your systems are transparently

integrated into your ERP system and offer SMT-specific material logistics that synchronize the processes

between your lines and your component warehouse.

In this context it is important to remember that the SIPLACE Software Suite lets you work across lines and

platforms in a single system from a single source.

Your challenges:

 Minimize the setup effort in job preparation and production

 Minimize the downtime caused by setup changeovers

 Ensure that the required materials are available

 Overcome the limitations of classic ERP systems

The SIPLACE solution:

Setup preparation and

machine operation

SIPLACE Setup Center

Reliable setup verification

SIPLACE Setup Center safeguards processes,

prevents errors and accelerates product

changeovers irrespective of whether you execute

setup changes online or offline, with changeover

tables, with feeders in preassigned positions, or

with state-of-the-art random setup concepts. You

simply scan the barcode ID of the component reel

that is loaded in the feeder. The software reconciles

the data with the placement program information

and approves the combination or signals an error.

Features like these protect your setup process.

SIPLACE Material Setup Assistant

Less material travel back and forth

The SIPLACE Material Setup Assistant prevents

excessive material travel between the warehouse

and the setup preparation area. It creates

transparency, analyzes the production schedules

for all lines and uses the feeder LEDs to signal

which feeders should stay in place since they will

be needed later.

SIPLACE Material Tower:

Hardware for smart workflows

The SIPLACE Material Tower is the first storage

system for component reels which runs completely

integrated with SIPLACE Material Manager. The

rectangular, very compact SIPLACE Material Tower

takes lees than 10 seconds for software-controlled

issuing of materials. Several SIPLACE Material

Towers at the same location can be clustered –

remaining completely transparent for SIPLACE

Material Manager software.

The SIPLACE Material Tower also can be used as

an intermediate storage for setup preparation areas

as well as a storage for replenishment in immediate

vicinity to the SMT lines.

SIPLACE Random Setup

Place feeders anywhere

With SIPLACE Random Setup you install your

SIPLACE X-feeders wherever there is room. With

Random Setup, your SIPLACE line will

automatically adjust your placement programs and

processes to work with the current feeder locations.

This enables you to prepare for upcoming product

changeovers while the current product is still

running – simply by setting up the feeders and

components for the next product in any available

slots. The SIPLACE X-feeders register with the

placement machine automatically.

SIPLACE Line Monitor

Everything under control

The SIPLACE Line Monitor provides all relevant

status information for your SMT line at a glance.

Traffic light functions warn against critical situations

before they become line-stoppers.

SIPLACE Modular Training

Custom-tailored training modules

SIPLACE's modular training concept makes it

easier to schedule training for setup preparation

and machine operators. Training seminars take

place in familiar surroundings and are based on

production-specific requirements.

SIPLACE Station Software and Smart GUI

For a faster and more professional production

Our user-friendly graphical user interface (GUI),

which is available in 15 different languages, quickly

turns users into professional operators.

SIPLACE Station Software identifies incomplete

component descriptions and makes it possible to

teach components during the production run directly

on the machine.

Setup preparation and machine operators have wide-ranging and demanding jobs. They make sure that your

lines keep running trouble-free. They are also responsible for correctly setting up and verifying the various

components and for making sure that they are replenished on time. That's why it is so important to give them

the tools they need to simplify and automate these processes as effectively as possible.

Your challenges in setup preparation

 Avoid setup preparation errors

 Reliable setup verification in the active feeder pool

 Provide feeders in a timely manner to avoid production delays

Your challenge in machine operation

 Set up and tear down feeders without errors

 Replenish components in a timely manner to avoid production delays

 Ensure efficient production without expensive training

The SIPLACE solution