XPM2_XPM3 Technical Ref Manual Conveyor1.pdf - 第2页
VI TRO NICS-SOLTEC REFLO W SOLDERING SYSTEMS Oc tober 10, 2008 2 XPM 2 / XPM 3 Technical Reference M anual C onv ey or Sy stem s TABLE of CO NTENTS T A B LE OF CONTE NTS -------- -----------------------------------------…
VITRONICS-SOLTEC REFLOW SOLDERING SYSTEMS
October 10, 2008
1
XPM2 / XPM3 Technical Reference Manual Conveyor Systems
`XPM
2 and
XPM
3
Reflow Soldering Systems
Technical Reference Manual
Conveyor Systems
VITRONICS-SOLTEC REFLOW SOLDERING SYSTEMS
October 10, 2008
2
XPM2 / XPM3 Technical Reference Manual Conveyor Systems
TABLE of CONTENTS
TABLE OF CONTENTS---------------------------------------------------------------------------------------------------- 2
PURPOSE OF THIS MANUAL & WHO SHOULD USE IT ------------------------------------------------------- 3
CONTROL PANEL SYMBOLS------------------------------------------------------------------------------------------- 4
GLOSSARY OF TERMS GLOSSARY OF TERMS & MEASUREMENT CONVERSIONS-------------- 5
MEASUREMENT CONVERSIONS-------------------------------------------------------------------------------------- 6
CONVEYOR OVERVIEW -------------------------------------------------------------------------------------------------- 7
CONVEYOR TYPES-------------------------------------------------------------------------------------------------- 7
BELT-ONLY MESH BELT CONVEYOR SYSTEM --------------------------------------------------------- 7
RAIL-ONLY EDGE / RAIL CONVEYOR SYSTEM --------------------------------------------------------- 8
COMBO COMBINATION CONVEYOR SYSTEM ---------------------------------------------------------- 8
XCS EDGE RAIL WITH EXTRUDED CENTER SUPPORT SYSTEM -------------------------------- 9
MBS COMBINATION EDGE RAIL AND BELT SYSTEM WITH METAL BAND SUPPORT ---10
CONVEYOR BELT, CHAIN & RAIL SERVICE ---------------------------------------------------------------------11
REMOVE AND REPLACE CONVEYOR MESH BELT------------------------------------------------------11
REMOVE AND REPLACE EDGE RAIL CHAINS AND RAILS --------------------------------------------13
REMOVE CHAINS---------------------------------------------------------------------------------------------------------- 13
REMOVE RAILS ------------------------------------------------------------------------------------------------------------ 14
INSTALL RAILS------------------------------------------------------------------------------------------------------------- 16
ALIGN FIXED RAIL -------------------------------------------------------------------------------------------------------- 20
SET LANE PARALLEL ---------------------------------------------------------------------------------------------------- 21
INSTALL CHAINS ---------------------------------------------------------------------------------------------------------- 23
REMOVE AND REPLACE XCS CONVEYOR CHAIN AND RAIL ---------------------------------------24
REMOVE XCS CHAIN----------------------------------------------------------------------------------------------------- 24
REMOVE XCS RAIL ------------------------------------------------------------------------------------------------------- 24
INSTALL XCS RAIL -------------------------------------------------------------------------------------------------------- 25
ALIGN XCS RAIL ----------------------------------------------------------------------------------------------------------- 26
INSTALL XCS CHAIN------------------------------------------------------------------------------------------------------ 27
SET XCS TENSION-------------------------------------------------------------------------------------------------------- 28
SET XCS TIMING ---------------------------------------------------------------------------------------------------------- 29
SET XCS HEIGHT---------------------------------------------------------------------------------------------------------- 31
DUAL LANE / DUAL XCS LANE SPACING ADJUSTMENT-----------------------------------------------32
CONVEYOR DRIVE SYSTEM------------------------------------------------------------------------------------------- 37
DRIVE MOTOR SERVICE & REPLACEMENT ---------------------------------------------------------------------39
COMPUTER CONTROLLED EDGE-RAIL LUBRICATION -----------------------------------------------------40
AUTO CHAIN LUBE TANK/PUMP ASSY ----------------------------------------------------------------------------41
RAIL WIDTH ADJUST -----------------------------------------------------------------------------------------------------43
COMPUTER CONTROLLED AUTO RAIL ADJUST --------------------------------------------------------------45
TROUBLESHOOTING-----------------------------------------------------------------------------------------------------48
DC DRIVE CALIBRATION (RAIL WIDTH ONLY) ----------------------------------------------------------------50
DISCLAIMER-----------------------------------------------------------------------------------------------------------------52
VITRONICS-SOLTEC REFLOW SOLDERING SYSTEMS
October 10, 2008
3
XPM2 / XPM3 Technical Reference Manual Conveyor Systems
PURPOSE OF THIS MANUAL & WHO SHOULD USE IT
This manual is intended to meet the needs of service personnel responsible for the regular service of Vitronics-
Soltec Reflow Ovens. Vitronics-Soltec does not consider this manual a specification for Vitronics-Soltec products
or any components contained in those products and reserves the right to change information contained in this
manual without notification.
This manual is intended to be a reference. Some of the topics explain manufacturing and assembly methods and
practices; however, many topics deal with specific service information and methods. Hopefully, insight will be
provided about the various sub-systems of the electrical control system to allow quick identification of problems
and possible solutions.
IMPROPER SAFETY PRECAUTIONS OR UNSAFE WORK METHODS MAY RESULT IN SERIOUS INJURY!
ATTENTION
This Manual is NOT INTENDED as a substitute for proper technical training or educational
background in the various technologies used in reflow ovens.
This manual is for service of Vitronics-Soltec ovens by Trained Qualified Personnel. An appropriate
understanding and use of safety procedures when working on and around the oven is
NECESSARY.
Caution
The following conditions may be encountered when working on any reflow oven:
fi High Temperature areas (up to 350
o
C)
fi High Voltage areas (up to 480 VAC)
fi High Current areas (up to 200 Amps)
fi Moving Mechanical Parts and Systems
fi Heavy Components
fi Sensitive Electronic Components
Some people who might use this manual are:
Vitronics-Soltec service technicians
Customer service technicians
Customer facilities maintenance personnel
Technical operators