ITWEAE_ELectrovert_Electra_EN.pdf - 第4页
Process Knowledge and Support At ITW EAE, we deliver world-class products, per formance, and unpar alleled ser vice and support programs. With the Electra comes the prociency of our Electrovert process experts that allo…
Electra:
Electra’s proven
performance has provided
the electronics assembly
industry with world-class
soldering results. The
Electra system is designed
with computerized, closed-
loop controls that deliver
the required accuracy and
repeatability for demanding
production environments.
Electra
Proven Performance, World-Class Results
The Electra is the most advanced wave soldering system available.
• Originally launched in 1996, the Electra has outperformed and outlasted all
competitive soldering systems.
• Process control, process capability, and process exibility are all competitive
advantages to Electrovert wave soldering.
• All-in-one touchscreen PC with Windows 10 (64 bit) based operating system. The
PC is mounted on an articulating arm.
• Intuitive graphical user interface that makes set-up and operation easy.
• Data logging of all critical machine parameters and trending are standard in the
machine software.
• The ethernet based I/O system is common across all Electrovert wave, reow and
cleaning products (commonality of spare parts).
• The Electra is UL Listed for Factory Automation as standard.
• All Electrovert systems are made in the USA.
Features and Options:
Wave Solder Nozzles
• DwellMax Plus provides excellent
topside hole ll and throughput.
Ideal for high thermal mass boards.
• DwellFlex 4.0 provides process
exibility with an on-the-y
adjustable wave contact length.
At maximum oers the most
contact length in the industry for
high thermal mass circuit boards
and at minimum is ideal for low
mass wave circuit boards.
Preheat
• All preheaters are wired with quick
connect plugs and can be moved
to any position or location
• The IsoThermal convection preheat
utilizes heat on intake technology.
The heating uniformity is very
eective and ecient across the
entire heating area.
Solder Module
• All Electrovert wave systems have a
lifetime warranty on the solder pot
casting (applies to original owner)
• See the specications section for the
comprehensive list of features for every
soldering process and application
• For N soldering applications, the
available features include:
• N boundary soldering
(inerts at the waves)
• Short N tunnel (inerts the entire
solder module area and wave)
• Full N tunnel (inerts all preheat
sections, the entire solder module
and at the waves)
• Integrated fume extraction into
back hood
Accessibility
• A single rear door allows complete
access to all modules from the rear
of machine
• Integrated pull-out step across entire
front of machine
DwellFlex 4.0 Adjustable
Wave Contact Nozzle
Front step with storage
IsoThermal Convection
Preheat (ICP)
Optional Dual Head
ServoJet
Lead Free Applications
• All Electrovert waves are lead
free qualied and optimized as
standard
Fluxer Types
• ServoSpray spray uxer
(single head or dual head)
• ServoJet jetted spray uxer (avalable
in single head, dual head, OA types
and with selective uxing features)
• ServoSonic ultrasonic type
spray uxer
Rolled out Solder pot
Conveyor
• Single continuous nger type conveyor
through the entire length of machine
• No limitation on board length
(min and max)
• Robust conveyor design capable of
100 lbs (43.4 kg) evenly distributed
throughout the conveyor length
Electra
View from back with rear door open.
DwellMax Plus
Process Knowledge and Support
At ITW EAE, we deliver world-class products, performance, and unparalleled service and support programs.
With the Electra comes the prociency of our Electrovert process experts that allows us to solve real-world
applications issues. Knowledge in Process for superior performance.
Feature Electra (EC-4)
Process
Alloy Type Lead Free (Qualied and Optimized) S
Process Width Maximum PCB Width
S 20” (508 mm)
O 24” (610 mm)
Physical
Characteristics
Machine Length Length of machine with rail guides (Load/Unload)
S 187.9” (4.77 m)
O 213.1” (5.4 m)
Conveyor
Maximum Load Weight 100 lb (45 kg)
Motorized Width S
Preheat
Preheat Type
IR Platen S
IsoThermal Forced Convection S
Fast Response IR O
Preheat Length
Bottom
S (Qty. 2) at 4’ (1.2 m)
O (Qty. 4) at 8’ (2.4 m)
Top O (Qty. 3) at 6’ (1.8 m)
Solder
Soldering Environment Environment
S Air
O N
Main Wave UltraFill Air S
Dual/Adjustable Wave
Contact Length
Chip Wave S
DwellMax Plus O
DwellFlex 4.0 O
Nozzle Material
Melonite Coated, Stainless Steel S
Titanium O
N Soldering
UltraFill N (Boundary Type) O
Short Tunnel (Inerts entire solder pot area) O
Full Tunnel (Inerts entire solder pot and ALL preheat areas) O
Wave
Wave Height
S 12.7 mm
O Up to 25 mm
ExactaWave (Automatic wave height control) O
Casting Lifetime Warranty on Solder Pot Casting S
HMP High Melting Point Capability (Special Warranty Applies) RFQ
Fluxer
Fluxer Types and
Options
ServoSpray S
ServoJet O
OA ServoJet O
ServoSonic O
Flux Spray Start/Delay S (ServoSpray/ServoSonic)
Precision Selective Fluxing (includes ux spray start/delay) S (ServoJet)
Dual Flux Capability ServoSpray/ServoJet
Operating System
Software and Controls
Windows 10 - 64 bit S
Ethernet Based I/O S
UL UL Listed for Factory Automation Equipment S
Country of Origin Made in USA
Factory based R&D and Software Engineering,
Manufacturing/Assembly and Applications Support
Camdenton, MO USA
www.itweae.com
© 2021 ITW all rights reserved. Electra 04-21
ITW EAE is a division of Illinois Tool Works, Inc. It is a consolidation of all of its Electronic Assembly
Equipment and Thermal Processing Technology. The group includes world-class products from MPM,
Camalot, Electrovert, Vitronics Soltec and Despatch.
Cleaning & Soldering Solutions
O = Optional; S = Standard; RFQ = Request Factory Quote
ELECTRA SPECIFICATIONS