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Inspec t ‘ A n ything ’ CyberOptics ’ AI 2 (A utonomous Image Interpretation) technology is designed for both lo w volume high mix, and high v olume low mix Applications , and builds on the prov en success of our Statist…
QX250i™ 2D AOI
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Copyright © 2016-2020. CyberOptics Corporation. All rights reserved. Specications subject to change without notice. 8023722 Rev E
QX250i
™
2D AOI
High Value, Flexible Inspection for All Applications
Inspection Capabilities QX250i QX200i
Typical Scanning Speed 110 cm
2
/sec
Minimum Component Size 0402 mm (01005 in.)
Board Length Min. 50 mm (2 in.)/ Max. 400 mm (15.7 in.)
Board Width Min. 50 mm (2 in.)/ Max. 308 mm (12 in.)
Component Height Clearance (max)
Top: 35 mm
Bottom: 34mm
Top: 30 mm
Bottom: 29 mm
Board Edge Clearance (min) 3.0 mm (0.125 in.) – bottom side only
Maximum Board Weight 3kg
Maximum Board Warp Up to +/-7 mm
Component Types Inspected Standard SMT (chips, J-lead, gull-wing, BGA, etc.), through-hole, odd-form, clips, connectors, header
pins, and others
Solder Joint Defects Categories
Solder bridge, opens, lifted leads, wettability, excess and in sucient solder, debris, and others
Other Items Detected Gold-nger contamination, pin-in-hole, bent pins, debris, and many others
Component Position Categories Component X, Y position and Rotation
Vision System
Imagers 80 Megapixel Sensor on each SIM module 40 Megapixel Sensor on each SIM module
Image Transfer Protocol PCIe
Lighting Strobe White Light (with dark/bright eld)
Resolution 12 μm pixel size 17 μm pixel size
Image Processing Statistical Appearance Modeling (SAM™ ) Technology.
Option: Autonomous Image Interpretation (AI²) Technology
Programming Simple inline or oine
CAD Import
Any column separated text le (Standard information required – ref. designator, XY, Angle, Part no.,)
System Specications
Conveyor Height Adjustable to 835 – 990 mm (33 – 39 in.)
Machine Interface SMEMA, RS232 and Ethernet
Power Requirements 100-120V, 15 Amp max or 220-240V 10 Amp max, 50/69 Hz
System Dimensions 100 x 104.7 x 124 cm
Weight 249 kgs (548.951 lbs.)
Machine Installation <1 hour
Options
SPC Software, Oine Defect Rework Station, Sensor Alignment Target, Barcode Readers (1D/2D)
Ideal for
Selective Solder and
Pre-Reow Applications
Ideal for
Selective Solder and
Pre-Reow Applications
Inspect ‘Anything’
CyberOptics’ AI
2
(Autonomous Image Interpretation) technology
is designed for both low volume high mix, and high volume
low mix Applications, and builds on the proven success of our
Statistical Appearance Modeling technology. AI
2
is all about
keeping it simple - no parameters to adjust or algorithms to tune.
And, you don’t need to anticipate defects or pre-dene variance
either – AI
2
does it all for you.
Just draw a box, show a few good examples and you are
ready to inspect just about anything. Simply add good
examples to the Ai
2
model and the false call rates reduce
signicantly providing a very robust inspection solution.
QX250i
™
Intelligent Sensing Technology
The SIM (Strobed Inspection Module) is the core engine behind
every QX250i
TM
/
QX200i
TM
system enabling ‘on-the-y’ high
performance inspection. Designed and manufactured exclusively by
CyberOptics, the SIM is absolutely calibration-free and illuminates
only when needed – reducing cost of ownership and power
consumption.
The dual top and bottom SIMs provide a single platform for the
inspection and defect review process that shortens the production
line and drives ~50% productivity improvement.
AI - Faster, Simpler, and Smarter
With AI
2
technology, programming gets even faster – with a 90%
reduction in examples required to create a complete production ready
programme – you will achieve superior defect detection and low false
call rates even with just one example. This means signicantly lower
tuning time and quality results with one panel inspection. Perfect for
those high-mix or low volume applications!
With its unique ability to ‘ignore’ bad examples in a model, AI
2
oers
precise discrimination even with excessive variance and minimizes
eects of outlier examples. Plus, it is a lot simpler with full support for
unsupervised and semi-automatic model training. And, examples are
pre-sorted so you can select and clear the ones you don’t need – very
quickly. The pixel marking feature highlights defective spots, so you
can identify genuine defects instantly.
Fast, Scalable SPC Solution
CyberReport
TM
oers full-edged machine-level to
factory-level SPC capability with powerful historical
analysis and reporting tools delivering complete
traceability for process verication and yield
improvement. CyberReport
TM
is easy to setup and
simple to use while providing fast charting with a
compact database size.
Factory-level SPC
Line-level SPC
Machine-level SPC
Yield
AI
2
Software:
Unique Image Processing Technique
Components Inspected/ Detected
SIM (Strobe Inspection Module)
The SIM on the QX250i
TM
is designed with enhanced illumination – delivering the best 01005 and solder
joint inspection performance ever. With an 80 Megapixel sensor and higher resolution (12 μm), you get crisp,
perfect quality images for more accurate defect review. (The QX200i
TM
uses a 40 Megapixel sensor and to
acheive a resolution of 17 μm.)
Selective Soldering Inspection
Floating Pin
Missing Pin
Pre-Reow Inspection
OK
NG
Intelligent Ranking of Examples
Active Pixel Marking
3-Easy-Steps Programming
Our latest software improvements take programming
to a whole, new level – zero to production ready in less
than 13 minutes! All this is made possible, with an
all-new data-rich, pre-loaded library and automated
scripts that collect examples and update models – all
on their own.
CYBERREPORT
SPISOFTWARE
AOISOFTWARE
CYBERREPORT
CYBERCMM
SPISOFTWARE
AOISOFTWARE
CYBERCMM
CYBER
PRINTOPTIMIZER
CYBER
PRINTOPTIMIZER
CYBERREPORT
SPISOFTWARE
AOISOFTWARE
CYBERREPORT
CYBERCMM
SPISOFTWARE
AOISOFTWARE
CYBERCMM
CYBER
PRINTOPTIMIZER
CYBER
PRINTOPTIMIZER