YG12_英文保养手册.pdf - 第2页

General Contents Safety instr uctions CE marking (YS12) i 1. Safety i i 1.1 T o ensure safety i i 1.1.1 Defining safety i i 1.1.2 Causes of injuries and accidents i i 1.2 Using safety gear i i 1.3 Restrictions on machine…

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Maintenance Manual
EML5098100
General Contents
Safety instructions
CE marking (YS12) i
1. Safety ii
1.1 To ensure safety ii
1.1.1 Defining safety ii
1.1.2 Causes of injuries and accidents ii
1.2 Using safety gear ii
1.3 Restrictions on machine use iii
1.3.1 Defining the operator and service personnel iii
1.3.2 Restricting machine operation with passwords iii
1.4 Cautions during machine operation iii
1.5 Cautions during power outages iii
1.6 Cautions regarding ferromagnetic fields iii
1.7 Handling the internal tape cutter (YS12) iv
1.8 Keeping hands away from moving parts (YS12) iv
2. Safety message v
2.1 Safety message and categories in this manual v
2.2 Typical warning text found in manual vi
2.2.1 Safety instruction vi
2.2.2 Operation and handling precautions vii
2.2.3 Facilities and environmental condition viii
3. Warning labels and attachment positions ix
3.1 Warning labels ix
3.1.1 Handling of safety covers ix
3.1.2 Pinch or crush injury xi
3.1.3 Handling of each part xiii
3.2 Caution labels xiv
3.2.1 Influence on human body xiv
3.2.2 Machine breakdown or damage xvi
3.3 Label positions xix
4. Warranty xxiii
5. About this manual xxiv
6. Maintenance list xxv
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-1
2. Preparing for maintenance tasks 1-2
2.1 Consumable parts and replaceable parts (for repairs) 1-2
2.1.1 Consumable parts 1-2
2.1.2 Replaceable parts (for repairs) 1-4
2.2 Maintenance tools 1-5
2.2.1 Cleaning tools 1-5
2.2.2 Lubricating tools and grease 1-7
2.3 Required tools 1-9
Chapter 2 Daily maintenance items
Before beginning work 2-1
1. Checking the nozzle 2-2
1.1 Check with software 2-2
1.2 Checking the nozzles visually 2-4
2. Cleaning the feeder plate 2-5
3. Cleaning the camera transparent cover 2-6
Chapter 3 Periodic maintenance items
1. Weekly inspection 3-1
1.1 Checking and cleaning the nozzles 3-1
1.1.1 Checking and cleaning the spring-action parts 3-1
1.1.2 Checking the nozzle leaf springs 3-3
1.2 Checking the conveyor sensor condition and operation 3-4
1.3 Checking the board clamp condition and operation 3-5
1.3.1 Checking the board clamp condition 3-5
1.3.2 Checking the board clamp operation 3-5
2. Monthly or bimonthly inspection 3-6
2.1 Cleaning the nozzle air path 3-6
2.2 Inspecting ball screws and linear guides of each axis 3-7
2.3 Cleaning and greasing the X, Y and W axes 3-8
2.3.1 Cleaning and greasing the X, Y and W axis ball screws 3-8
2.3.2 Cleaning and greasing the X, Y and W axes linear guides 3-11
2.4 Inspecting, cleaning and greasing the push-up shaft 3-13
2.5 Inspecting the board conveyor unit 3-15
2.5.1 Inspecting and cleaning the conveyor belt 3-15
3. Three-month inspection 3-16
3.1 Cleaning and replacing the ejector filter 3-16
3.1.1 Checking the ejector vacuum pressure 3-17
3.1.2 Checking the blow valve operation (each head) 3-18
3.1.3 Checking the cleaning blow valve operation (for all heads) 3-18