AQUBE_XH9_TI_EN.pdf - 第2页

Optional suitable Most suitable Optional suitable Optional suitable Not suitable Cleaning (key process 1): From the cleaning tank (A) the cleaner liquid is sucked by a magnetically coupled pump unit and routed with a con…

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Page 1 of 7

11/2020

The new kolb AQUBE

series offer next-generation cleaning systems - even more efficient, even more compact, easy to

handle and maintain, pre-equipped for extended water management and cyber-physically ready for the smart factory.

AQUBE

XH9 is a completely German engineered and manufactured fully automatic XXL high volume PCB ultra-fine cleaning

system with by far the largest process chamber in a PCB cleaning batch system worldwide and thus with higher capacity per

time than even any common inline system: 860 / 19m² (204.5 ft

) eurocards in one cleaning cycle, corresponding to a relative

cleaning time of 6.5 seconds per card. With up to 80° (176 °F) cleaning and 120° (248 °F) drying temperature also ideally suited

for parts cleaning of medical equipment and use in the production of medical electronics.

The three-tank, three-circuit configuration ensures very short cycle times, low running costs and makes this system the

perfect economic choice for the precision mass cleaning of assembled PCBs.

The cleaning system can be operated with all common electronics cleaning supplies (detergents / chemistry, etc.)

which are approved by the manufacturer.

 Three tank system with three separate circuits

 Intelligent network connectivity for implementation in industry 4.0 smart factories

 Fully automatic 4step (optional up to 5step) process: cleaning, (MediumWipe

), rinsing (tap water), DI-water rinsing,

VMH

-TurboDigital hot air evaporative drying

 6.5 seconds relative cycle time for the cleaning, rinsing and drying of one eurocard

 Suitable for horizontal DCB / power electronics cleaning (with option CWA

-supercharger compression drying)

 Automatic monitoring of ionic residues contamination and controlling of rinse water quality

 Process and service intervals PLC controlled, event issuing and software control via touch screen

 EDGELESS Design and VARIccess

service access: maximum capacity, easy maintenance on a very small footprint

 HT version for high temperature cleaning and rinsing up to 80 °C (176 °F) available

Cleans PCBs, hybrids and misprints from flux residues, resin,

copper, oxide and soldering support substances

Capacity: up to 830 equals 19 m

(204.5 ft

) eurocards in up to

four variable drawer baskets

Part number: 0905AQ9XH31 / 0905AQ9XH41 (HT version)

Fully automatic high end 3-tank, 3-circuit PowerSpray

XXL

ultra-fine cleaning system for cleaning of assembled PCBs

DCBsHybrids (SiPs)Hybrids (HDIs)Assembled PCBs

AQUBE

XH9

ClosedLoop

PowerSpray

Compliant

WEEE

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com

Key applications

Certifications:

This system in its basic version was certified for its energy and

water saving processing, for easy operability and for the standard

integration of comprehensive safety features.

All rights for changes reserved that lead to technical improvement. © kolb GmbH 2020

Optional suitableMost suitable Optional suitable Optional suitable Not suitable

Cleaning (key process 1): From the cleaning tank (A) the cleaner liquid is sucked by a magnetically coupled pump unit and

routed with a controllable volume flow through a separate circuit into the PTFE mounted ASYNCHRO

stainless steel spray

rotors with patented PUSHFORCE

nozzles. Their geometry ensures a comprehensive and thorough cleaning, even in

inaccessible and critical aereas. After the washing procedure, the valve switchover of the process chamber undocks the

cleaning circuit until the next process run.

MediumWipe

(optional intermediate process): The remaining cleaner is blown off from the clean products and blown out of

the cleaner circuit and recirculated into the cleaning tank before the valve switchover closes.

Rinsing with tap water (key process 2): From the first rinsing tank (tank B), the water is pumped through the separate

second circuit into the spray rotors. Tap water has (compared to DI / DM water) the advantage of lower surface tension and

thus flushes also critical points as low standoffs more efficient.

MediumWipe

(optional intermediate process): The remaining water is blown off from the products and blown out of the

cleaner circuit and recirculated into the rinsing tank.

Clear rinsing with DI / DM water (key process 3): The DI / DM water is produced in an integrated MB-cartridge from tap

water and kept in the second rinsing tank (tank C). Through the third cycle it flushes conducting ions of the preliminary

processes. This process is repeated automatically until the remaining amount of ions falls below the programmed value.

MediumWipe

(optional intermediate process): Blowing off and recirculating the remaining DI / DM water into the rinsing tank.

Drying (key process 4): The clean products are dried with the patented VMH

(Venturi Mixed Hot air) technology. A high

volume flow of normal circulating air is blown into a venturi nozzle. The resulting differential pressure there (passively) sucks

on a small amount of very high temperature air. The resulting air mixture provides for uniformly high drying temperature

- adjustable between 45 and 120 °C (113 and 248 °F) - all over the process chamber. Energy is only needed for a fan and the

heating of a very small amount of air; the rest is executed by pressure differences and air duct geometry.

Maintenance: The system has a VARIccess

maintenance access system with recessed, variable doors and removable

panels. In the maintenance area among others are the pump-out set, the optional re-dosage unit with space for a 25 liter

detergent and a 5 l additive container as well as the MB cartridge for DI / DM water processing. Tank levels as well as

pressure values and maintenance cycles are monitored by the PLC and displayed on the touch screen.

Page 2 of 7

Part number: 0905AQ9XH31 / 0905AQ9XH41 (HT version)

Fully automatic high end 3-tank, 3-circuit PowerSpray

XXL

ultra-fine cleaning system for cleaning of assembled PCBs

11/2020

AQUBE

XH9

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com

Application overview

Assembled PCBs

Hybrids

Misprints

Stencils

Screens, PumpPrints

Misprints

Solder frames

Solder carriers

Solder masks

ESD Boxes

Containers

Magazines

Condensation traps

Filters

Steel sheets

Optional suitable applications can also be optimally realized with the appropriate options.

Main standard features

□ PowerSpray

technology bundle: magnetically coupled XXL-Power (tank A) and S-Power (tank B, tank C) pump units, twofold

ASYNCHRO

volume-spray rotorsystem with low maintenance PTFE mounted stainless steel rotors with PUSHFORCE

nozzles, "Option100" software program (100 freely selectable programs)

■ PolyPower

XL configuration with XL-Power pump unit

■ EATON Programmable Logic Controller (PLC) with module extension for special programming and technology extensions

■ Smart Factory ready: DNAccess

(standard) for remote control (see options) and traceability with retractable touch monitor

and integrated industrial PC (see options)

□ High resolution 10" (1,024 x 600 px) display with capacitive multi-touch and intuitive process view

□ Electrically driven large double-wall airlock door: transparent or process-related with internal pane made of stainless steel

■ Fourfold alternating LED status light bar integrated in the system frame

□ Lower VA drawer basket, ESD-safe with grounding connection for the operator

□ Cartridge fine filter for cleaning and both rinsing circuits

□ Full flow coarse filter (process chamber)

□ Heater for tank A (cleaning)

□ Automatic monitoring of ionic residues contamination and gauging of rinse water quality

□ Adjustable DI / DM water mixing and blending unit

■ VMH

TurboDigital hot air evaporative drying (control range approx. 45 - 120 °C / 113 - 248 °F)

□ ClosedLoop reprocessing of cleaning and rinsing fluids

■ HMA software and pre-equipping for HMA hardware (Heavy Metal Adsorber) for the cleaning circuit (see options)

□ Spare space for MB- / DI-cartridge for deionized (DI) and demineralized (DM) water

□ Exchange for rinse water and pump out unit

□ Safety features: safety interlock on the process chamber door, overflow alarm for all tank sections, overheating protection for

all heating and drying elements, end switches for all motor-driven valves and drives, personnel protection insulation

■ VARIccess

service access with right and left-hinged side doors as well as unhinging possibility for side doors, front panel,

and rear supply rail

■ EDGELESS housing design. Doors, cover panels and hinges without edges, depot for traceability scanner and monitor in the

right side panel

□ Process sections made of electrolysis resistant elements

Page 3 of 7

Part number: 0905AQ9XH31 / 0905AQ9XH41 (HT version)

Fully automatic high end 3-tank, 3-circuit PowerSpray

XXL

ultra-fine cleaning system for cleaning of assembled PCBs

11/2020

AQUBE

XH9

■ = AQUBE

-exclusive components (vs. kolb PSE Economy series)

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com