Y-MU231_Brochure_eng_2014-07(lett-LR).pdf - 第2页

1 Y . MU231 c ab ine t 2 Fin ish ed w he el 3 Cal ibration s tep wedge 1 Inspe ction items Y. M U 2 3 1 Y. M U 2 3 1 X L Wheels: 4 J x 12" to 12J x 2 0" 4 J x 12" to 12J x 24 " He ig ht , inc l. s p r…

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Technology with Passion
■ The most successful X-ray system in its class
■ High product throughput
■ High system uptime
■ Easy, intuitive operation
Y.MU231
Inline wheel inspection system
High product throughput and system uptime are of primary importance when cast aluminum
disc wheels are inspected on a production line using X-rays. The unique shuttle conveyor
technology contained in the Y.MU231 along with its patented L-chains provide for short
cycle times and low amounts of downtime. As with all X-ray equipment from YXLON, the
image quality is first-rate.
Using optional Y.AI software the system can work on a fully automatic basis without
having an operator run the system. The high degree of repetitive accuracy ensures a minimum
rate of pseudo-rejects. A regular monitoring of image quality guarantees consistent
inspection quality. As a result, inspection decisions are made with certainty.
The systems work on a cross-linked basis and generate extensive statistics in real time.
This information is utilized to stabilize and improve the casting process itself.
YXLON. X-ray technology at its best.
1 Y.MU231 cabinet
2 Finished wheel
3 Calibration step wedge
1
Inspection items Y.MU231 Y.MU231 XL
Wheels:
4J x 12" to
12J x 20"
4J x 12" to
12J x 24"
Height, incl. sprue (max.)
350 mm 400 mm
Diameter (max.)
550 mm 650 mm
Weight (max.)
30 kg 50 kg
Inspection item temperature
5° C – 100° C 5° C – 100° C
Radiation-shielded cabinet Y.MU231 Y.MU231 XL
Dimensions (W x H x D)
3,150 mm x 2,300 mm
x 2,400 mm
4,500 mm x 2,250 mm
x 2,800 mm
Service doors
2,000 mm x
1,000 mm
2,000 mm x
1,000 mm
Leaded-glass pane
400 mm x 600 mm 400 mm x 600 mm
Weight
7,500 kg 7,000 kg
Connection height
conveyor system
800 mm 800 mm
2 3
X-ray system
Model
Y.TU160-D05
Tube voltage
8 kV – 160 kV
Tube current
(max. at 160 kV)
6,25 mA
Power output (max.)
1.000 W
Focal-spot size (EN12543)
1.0 mm x 1.0 mm
Connection values
Environmental temperature
5° C – 35° C
Air humidity (max.)
80%, not condensing
Power connection
3 N PE 400 VAC +10% – 15%, 50/60 Hz
Energy consumption
4.5 Kw
Compressed air
4,000 l/h, min. 5 hPa
2 YXLON. X-ray technology at its best.
Task
As with nearly all casting techniques, irregularities can
occur during the production of cast aluminum wheels, too.
They are not allowed to endanger wheel stability, and any
optical defects on the surface are not permitted, either.
The Y.MU231 X-ray system finds these irregularities with
consistent reliability.
The greater part of the inspection takes place using
individual images which, when viewed together, cover the
entire wheel. The inspection decision is made either by
the operator or by Y.AI software using ADR (automatic
defect recognition). Depending on the case involved, the
wheel can also be X-rayed in manual mode.
The leading wheel inspection system
With over 200 systems sold, the Y.MU231 family is the most
successful X-ray-based wheel inspection system of all
time. Especially its robustness and the high uptime
associated with this make it the most popular system in
the world.
Operating console for foundries
The operating console is customized to meet the require-
ments of modern foundries. Equipped with industrial
proven components and climatization as a standard, the
console is suitable for harsh environments. It has been
designed as an upright console to ensure easy accessibility.
All relevant information can be captured at the console at
a glance. From the X-ray control unit to an industrial PC
and on to Y.AI software using ADR, everything is housed
in one console.
Options
YXLON offers a multitude of options for the Y.MU231
family:
■
Y.AI for fully automatic X-ray inspection
■
L-chain for the highest upring and accurate positioning
■
Automatic wheel recognition system
■
Statistics server to improve the casting process
■
Step wedge for regular auditing of image quality
■
Calibration wheel for comparing multiple systems
■
Digital camera for image intensifier
■
9-inch Y.XRS233 image intensifier
■
12-inch Y.XRS303 image intensifier
■
Motorized magnification axis
1 As-cast wheels
2 Y.MU231
operating console
2
1