96722_AX-201 AX-301 AX501 Spec bookl.pdf - 第6页
Introducing the A-Series 4 of 34 The AX Platform has the following features Modular platform Allows the platform to be configured for the required output while maintaining full feeder availability Expandable output (5K),…
Assembléon's new pick and placement A-Series platform consists of three types of
machines, the AX-301, AX-501 and the AX-201. These machines are fully modular
and ensure a seamless fit when combined in a line.
The AX-301 and AX-501 are fully modular, enabling scaleable output up to
110,000 components/hour (IPC9850). Even with such high placement rates,
accuracy is an excellent 40µm @ CpK>1.0. The equipment places components
varying from 01005 at full speed, right up to those measuring 45mm square. With
feeder trolleys the AX-501 provides up to 260 8mm pick positions and with the tray
trolley an additional 47 trays can be handled.
This AX platform is extendable with the, also fully modular AX-201, handling
odd-form ICs and all types of fine-pitch components - including ceramic BGAs and
high-reflection connectors. Placing up to 11,000 components/hour (IPC9850), the
AX-201 is accurate to 20µm @ CpK>1.0 and achieves single-digit Defects per
Million (DpM).
Both odd-form and through-hole components, up to 165mm long and 40mm high,
can be placed using the exact force required, from 0.9N to 40N for difficult
snap-in parts. Feeding options include stack tube, radial, bowl, direct die,
waffle-pack, GPAX and custom solutions.
This specification book presents the in depth technical specifications, features,
options as well as the installation requirements. The information is transparently
and clearly presented in text, tables, pictures and drawings. This book assures a
complete and detailed overview of the technical facts of the revolutionary pick and
placement platform.
1.0 Introducing
the A-Series
Introducing the A-Series
3 of 34
Introducing the A-Series
4 of 34
The AX Platform has the following features
Modular platform
Allows the platform to be configured for the required output while
maintaining full feeder availability
Expandable output (5K), depending on line solution
Enables product changeovers in minutes for known boards
No accuracy calibration required
Component capability
Covers 0.4 x 0.2mm (01005) up to 45 x 45mm or even 165mm long and
40mm tall
A range of placement heads and component alignment methods can be
used for optimized component placement
Laser alignment can be used for small components at the highest speed and
accuracy
Delivers placement accuracy down to 20 micron (CpK>1.00)
Placement heads
Multiple heads available for optimal pick and place performance
Programmable placement force available from 0.9 to 40 N
Automatic correction for component thickness variation
Automatic correction for board height variation (e.g warpage)
Placement quality is assured by component sensing from pick to place
Board transport
Features automated width and thickness adjustment of edge clamped boards
Integrated run-in and run-out section
Is left-to-right or right-to-left
SMEMA or Japanese height
Feeding platform
Trolleys allow fast exchange of feeders
Stationary feeders allow tape replenishment during production
Adaptive pick correction assures maximum pick performance
Capable of handling 13" reels, up to 22"
Software
CAD import and best in class program generation for (balanced) lines
Zero Defect setup system
Traceability data generation for component tracking
Performance data generation for machine performance monitoring
2 General
specifications
General specifications
5 of 34
AX-501 AX-301 AX-201
Max output [CpH] 150.000 90.000 18.000
IPC output [CpH] 110.000 70.000 11.500
Highest accuracy class 40µm, Cpk>1.00 40µm, Cpk>1.00 20µm, Cpk>1.00
Interspacing 80µm 80µm 80µm
Pick performance 99,9 %
*1
99,9 %
*1
99.9%
*1
Placement quality < 20 PPM < 20 PPM < 20 PPM
Technical Uptime > 99.4%
*2
> 99.4%
*2
> 99.4%
Lifetime toolbit 2-4 Mio placements 2-4 Mio placements 2-4 Mio placements
(depending on type) (depending on type) (depending on type)
Component range SMD components SMD components Components
0.4 x 0.2mm 0.4 x 0.2mm 0.4 x 0.2mm
(01005) to (01005) to (01005) to
45 x 45mm 45 x 45mm 45 x 45mm or
66 x 23mm
165 x 45mm for odd
form components
Feeding positions 260 Using twin tape 156 Using twin tape 212 Using twin tape
[# x 8mm] 130 Using single tape 78 Using single tape (PH-DV)
47 Jedec trays 47 Jedec trays 106 Using single
tape (PH-DV)
376 Jedec trays
Feeding types (Twin-) tape, (Twin-) tape, Tape, stick, tray,
(twin-) bulk, stick, (twin-) bulk, stick, wafflepack, stack tube
tray, etc. tray, etc. GPAX, radial,
direct die, etc
Programmable 1.5N to 8N 1.5N to 8N 0.9 to 40N, lower
placement force forces with restrictions
Board range min (L x W) 50 x 50mm 50 x 50mm 50 x 50mm
50 x 25mm optional 50 x 25mm optional 50 x 25mm optional
Board range max (L x W) 515 x 390mm 475 x 390mm 515 x 457mm
515 x 457mm optional 475 x 457mm optional
Board transport direction Standard left to right Standard left to right Standard left to right
Optional right to left Optional right to left Optional right to left
Power supply 200-480V 3-phase 200-480V 3-phase 200-480V 3-phase
47-63Hz, 7 kVA 47-63Hz, 5 kVA 47-63Hz, 7 kVA
Air supply 6-8 bar, 230Nl/min 6-8 bar, 150Nl/min 6-8bar, 190Nl/min
(tape feeding only) (tape feeding only)
6-8 bar, 290Nl/min 6-8 bar, 185Nl/min
(Tape and bulk feeding) (Tape and bulk feeding)
Dimensions (incl. trolleys)
(L x W x H) 3720x2285x1290mm 2760x2285x1290mm 1850x2240x1550mm
Front side feeding Total 8.5 m
2
Total 6.3 m
2
Total 4.1 m
2
Weight (excl trolleys) <3200kg <2500kg <1900kg
Noise <72 dB(A) @1m <72 dB(A) @1m <72 dB(A) @1m
distance distance distance