RS-1R_E.pdf - 第3页

●360 degree part recognition technology Components that are supplied incorrectly can be corrected and accurately placed using 360 degree recognition technology. ●Front/back detection Components can be checked to see if t…

RS-1R supports components from

0201*1(metric) up to 74 mm square

or 50x150 retangular parts.

Component height up to 25 mm.

□33.5□20

0201

0603

1005

1608

AL CN

SOT

SOP

QFN

QFP

Card Slot

Big AL CN

DI mm CN

Lead Long CN

BGA

FBGA

Big QFP

□50

0402

□74

0201

∼

□74 mm

50×150 mm

Please contact for details.

【

Part correspondence power

】

       

Wide component range from 0201 (metric) to large connectors and ICs

●Class leading speed, up to 47,000 cph

Maximum speed of up to 47,000 cph*. This is made possible

by a revolutionary head design that reduces the travel time

and distance for every placement.

●New RF feeders are smaller, thinner, and lighter

The new RF feeders are smaller and lighter, but still maintain

the same high degree of positional accuracy. The thinner

width allows up to 112 feeder inputs.*

Optimum

47,000

CPH

Comparison to conventional machine

112%

42,000CPH

Optimum

【

Placement speed

】

RS-1R

Conventional machine

RS-1

112 units

Total for front and rear

【

Maximum number of feeders mounted

】

Class leading speed, up to 47,000 cph

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Large Nozzle ATC

Self-Optimizing Smart Head

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New Dynamic Height 8 nozzle

placement head automatically

adjusts height to optimize

placement speed.

This head adjusts automatically

based on the components to be

placed from 1 mm to 25 mm in 6

different positions (1

・

25 mm).

component

height

PWB

ex：component height 6 mm

ex：component height 20 mm

【Variable height of the laser sensor

in accordance with the component height】

25 mm

1 mm

6 mm

12 mm

20 mm

3 mm

NEW

Optimal for LED placement

●High-precision placement of

diffusion lenses.

RS-1R can use either vision or

laser centering for diffusing

lenses, depending on the

component requirements.

A wide range of

lens styles

can be placed.

       

Diffusion lens

placement

Diffusion lens

LED chip

Adhseive

●Long PCB Support

Up to 650 x 370 mm with single clamping.

Up to 950 x 370 mm with dual clamping, or up to

1200 x 370 mm with optional conveyor extensions.

650 mm

1st clamp placement area

Conveyor direction

2nd clamp placement area

1,200 mm

Changing the RS-1 functionality does not require head replacement. The revolutionary design self-optimizes

based on the production requirements. The RS-1R can reduce the workload on high speed. A line with two or

more RS-1Rs can adjust to a wide variety of production requirements from high speed to high flexibility.

Optimum line balance and highest throughput

Changeable ATC plate

supports nozzles up to

7x28 mm. Large nozzles for

large or heavy components

are available.

RFID tags are mounted on each

nozzle to improve control and

traceability.

Nozzle maintenance can be

monitored and traceability of

performance is maintained.

       

Nozzle traceability function

       

       

Newly developed "Takumi Head" with changing

recognition sensor height

Wide component range from 0201 (metric) to large

connectors and ICs

Class leading speed, up to 47,000 cph

Optimal for LED placement

Optimum line balance and highest throughput

High-Speed Smart Modular Mounter

BASIC FEATURES

"Takumi head" that automatically optimizes it's height between 6 different positions based on component

height. Tact time is optimized by keeping the head as close to the PCB as possible for the components

placed.

【

For PCBs with high placement count

】

Orientation determination by laser recognition

RS-1R

【

For PCBs with many complex components

】

RS-1R

Flexible

mounter

Chip only

mounter

With optimal line banalce With optimal line banalce

Chip only

mounter

Chip only

mounter

Flexible

mounter

Chip only

mounter

Chip only

mounter

Flexible

mounter

Chip only

mounter

Chip only

mounter

Advanced functionality

Component density

RS-1R component range

Determination

of orientation

Laser

*1 With 10 mm view camera

Please contact in detail.

●360 degree part recognition technology

Components that are supplied incorrectly can be corrected and

accurately placed using 360 degree recognition technology.

●Front/back detection

Components can be checked to see if they are face up/face down

in the feeder.

●Small chip recognition

Components down to 0201 metric can be centered using the

10 mm FOV camera.

●Three color recognition lighting

The color of lighting can be changed to match the component

requirements for stable, accurate centering.

●Wide component range

Hundreds of nozzles to choose from and flexible vision to support

difficut parts. Simplified data creation make it easy to handle

complex components.

●Faster image recognition

◎

A new VCS unit can center up to 4 parts in a single image,

reducing centering time by 25% with the 54 mm field of view VCS.

◎

Strobing vision can be used with the 10 mm and 27 mm FOV

cameras for faster tact tim

8-nozzle simultaneous, on-the-fly centering for high-speed

The laser sensor is mounted on the head to minimize

head travel.

The head moves directly from the pick position to the

placement position for the shortest travel time

Component shape, lead and ball details are accurately captured

using our VCS camera. Component problems such as missing

ball detection or bent leads are also detected.

A wide variety of components including BGAs and QFPs and

many more are supported.

Reflection recognition

Transmission recognition

Flexible vision teaching

Components from 03015 metric to 50 mm square SOP, PLCC, and QFP are supported.

Laser centering provides stable, accurate centering and is not affected by variations in component color or

shape. Component data is simple, making new part creation faster.

JUKI's proprietary laser recognition technology is flexible, accurate and reliable.

Component Recognition Technology (54, 27, 10 mm field of view)

Ease-of-operation improved by

automatic component measurement

Component data can be

programmed simply by typing

approximate dimensions, type

and packaging information.

Accurate dimensions, number

of leads and lead pitch are

measured and progra mmed

automatically by the machine.

【Multi-component centering】

Up to 4 components are

centered in a single image

Laser condition check

Dirty laser, low vacuum and

upward looking camera

condition are all checked

prior to production starting

to warn the operator of

potential problems and

prevent defects.

Sample components and images

Recognition algorithm

image of laser recognition

The path from picking to

centering and placement

is optimized for the fastest

possible production speed

Automated pre-production check list

Operators can use the

automated

pre-production check list

to make sure all required

operations have been

completed.

Ensures consistency and

reduces overlooked

operations.

Setup preparation menu

The feeder pick position is automatically adjusted

based on centering results to improve simultaneous

picking and increasing throughput.

Feeder pick position auto-correct

Pick Position Auto-correction

*KE-3010A

Proactive maintenance warnings

Sample images

Full virtual keyboard

Standard touchscreen

keyboard for fast data

entry.

Recognition Technology Productivity

Image

Laser

Support sponge

Standard

Bank specification can be selected

Feeder banks are available

in either fixed or easy to

replace trolley configurations.*¹

■fixed bank specification

□exchange truck specification

２

front

rear

＊１

Please contact detail.

＊２

Option

Laser calculates the

following data for

each component:

component shape

Center Angle Width

Laser sensor integrated

into placement head

Component

dimensions:

Width

Depth

Height

Soft under board support

reduces defects caused by

PCB warpage. This unit

uses soft pillars that will

not damage components

on the bottom side and do

not require setup for each

different PCB. They are

easy to removed with a

simple magnetic base.

Complicated programming of odd-shaped

components is made easier by following

step-by-step guidelines, reducing programming time

significantly. Data is created automatically from a

pictur of the component.

Standard

Flexible vision teaching

Standard

StandardStandard

Solder

Pad

[A printing misalignment occurs]

With OPASS

function

Without OPASS

function

Placement based

on solder location

Placement based

on pad location

Reduction in the percentage defective

By measuring the resistance, capacitance, or polarity before production starts, the machine can prevent

incorrect components from being placed. The new CVS unit can check six components simultaneously,

reducing the check and changeover times.

Prevents placement of defective component by checking lead float of lead component and nick of ball

component. High accurate and high speed coplanarity check will improve the products' reliability.

Coplanarity sensor - checks balls and leads

Laser direction

Component direction

Coplanarity sensor BGA ball defect Lead float defect

●The OPASS function uses the machine's downward looking camera to check the location of solder paste vs.

the pads and corrects the placement accordingly. This function reduces defects caused by misalignment of

the paste on the pads.

Incorrect component prevention component verification system (cvs)

JUKI's highly regarded easy maintenance just got

even easier! The optional FCS calibration jig is a

simple to use system to re-calibrate placement

accuracy. The machine automatically picks and

places jig components, then measures the error

and adjusts all necessary calibrations. (optional)

FCS (Flex Calibration System)

The IC collection belt

The IC collection belt provides a

safe method to handle rejected

parts while also protecting them

from further damage. Belt pitch

can be set for different size parts.

②

Orientation check

Component width/length

ratio can be checked to

ensure the part was picked

in the correct orientation

①

Tombstone detection

Tombstone parts can be detected

by laser and rejected

③

Dimension check

Component width and

length can be verified to

esure it is the correct

component

⑤

Release check

The laser checks the nozzle

after placement to ensure the

part was released on the PCB

④

Part drop check

Component presence is

verified using the laser to

ensure it has not fallen off

the nozzle

Improved qualtiy using component checking

Component presence is monitored from pick to placement, reducing defects.

The IC collection belt

FCS image

●Solder paste for fiducials

Solder printed pads can be used in place of fiducials for circuit boards that do not have fiducials.

This is especially helpful on long PCBs that require double clamping and do not have a fiducial in the

appropriate area.

Stick feeder

Quality Other Options

Load cell measures the

placement force precisely

for each nozzle. The risk

of damaging fragile

components is reduced

during both pick and

placement. The load can

be set individually for each

part number.

Load cell

Data check on the monitor screen

Non-stop operation

Non-stop operation allows the operator to replace

feeders while the machine continues to run at full

speed.

Feeder Setup Stand

The feeder setup fixture is used to

load reels offline quickly and easily.

It is safer and easier to use than

laying feeders on a table.

Feeder Setup Fixture

for RF feeder

Mountable also on the rear side

(front is standard)

Reduce errors due to solder paste alignment offset placement after solder screen printing

TR8S

Tray component supply

Single lane stick feeders install and remove as fast as tape feeders. Belt drive

provides smooth, vibration free operation. LED indicates the feeder status.

Several options are available to present

components in trays.

The compact width of the TR8 means there is

still room for up to 20 8 mm feeders on the same

bank. A single tray holder and dual tray server

are also available.

The rear operation unit makes production more

efficent by reducing the time the operator has to

move around the line.

Matrix tray holder Dual tray server

Electric stick feeder

Check the Resistance,Capacitance and Polarity

before production starts.

Prevents incorrect component/reel from being used

Prevents incorrect component placement

Laser

Manhattan phenomenon Displacement

Electrodes (A) used to

check polarity or measure

components

Laser

OP OP