TR7500_Hardware_ch.pdf
T R 75 0 0 硬 體 維 修手冊 V . 2 . 0
TR7500 硬體維修手冊
V.2.0
1
目錄
1 人機介面&PLC...........................................................................................................................................................3
1.1 架構及功能.........................................................................................................................................................3
1.2 人機介面操作方式..............................................................................................................................................3
1.3 人機介面警示畫面及原因 ................................................................................................................................17
1.4 人機介面程式更換............................................................................................................................................19
1.5 PLC 程式更換 ...................................................................................................................................................22
1.6 PLC 硬體簡介 ...................................................................................................................................................24
1.6.1 CPU(FP2-C1)
單元
........................................................................................................................................24
1.6.2
四軸控制器
(FP2-PP4)
單元
..........................................................................................................................26
1.6.3 I/O (FP2-XY64D2T & FP2-Y16P)
單元
..........................................................................................................26
2 輸送帶........................................................................................................................................................................27
2.1 架構及功能.......................................................................................................................................................27
2.2 SENSOR 調整及更換..........................................................................................................................................27
3 SUPPORT PIN..........................................................................................................................................................28
3.1 架構及功能.......................................................................................................................................................28
3.2 安裝...................................................................................................................................................................28
3.3 設定步驟...........................................................................................................................................................28
3.4 配線圖...............................................................................................................................................................29
4 電控盤........................................................................................................................................................................31
4.1 架構及功能.......................................................................................................................................................31
4.1.1 TR500
前電控盤配置圖
...............................................................................................................................31
4.1.2 TR7500
後電控盤配置圖
.............................................................................................................................32
4.1.3 TR7500
後側電控盤配置圖
.........................................................................................................................33
4.1.4 Module Board (7100-006-6)...........................................................................................................................34
4.1.5 TR7500
分電箱
.............................................................................................................................................35
4.1.6 TR7500
燈源控制箱
......................................................................................................................................36
4.1.7 TR7500
電力面板配置圖
..............................................................................................................................37
4.1.8 TR7500
機架外殼
.........................................................................................................................................38
4.2 系統接線圖.......................................................................................................................................................39
4.2.1 System...........................................................................................................................................................39
4.2.2 EMS..............................................................................................................................................................41
4.2.3 PC PORT......................................................................................................................................................41
4.2.4 PLC I/O.........................................................................................................................................................42
4.2.5 PLC & DRCH I/O & EMS.............................................................................................................................42
4.2.6 Relay Model..................................................................................................................................................44
2
4.2.7 Sensor...........................................................................................................................................................44
4.2.8 Conveyer & Motor & Signal Tower................................................................................................................44
5 自動板寬調整 ............................................................................................................................................................46
5.1 架構及功能.......................................................................................................................................................46
5.2 自動板寬設定 ...................................................................................................................................................46
6 維修............................................................................................................................................................................47
6.1 PC/PLC 連線中.................................................................................................................................................47
6.1.1
開啓
PC I/0
測試畫面
...................................................................................................................................47
6.1.2
開啓
PLC I/0
測試畫面
.................................................................................................................................48
6.1.3
測試方法
......................................................................................................................................................48
6.1.4
硬體線路
......................................................................................................................................................49
6.1.5
系統設定
......................................................................................................................................................50
6.2 自動板寬...........................................................................................................................................................51
6.2.1
步進馬達
DRIVER
問題
................................................................................................................................52
6.2.2
線路問題：參考接線圖
................................................................................................................................52
6.3 輸送帶...............................................................................................................................................................53
6.3.1 SENSOR
問題－調整
....................................................................................................................................53
6.3.2
確認步進馬達
DRIVER
問題
........................................................................................................................54
6.4 夾板馬達...........................................................................................................................................................56
6.4.1
確認步進馬達
DRIVER
問題
........................................................................................................................57
6.4.2
更換：
..........................................................................................................................................................57
6.5 INLINE.............................................................................................................................................................57
6.5.1
不進板□
......................................................................................................................................................57
6.5.2
不出板
..........................................................................................................................................................58
6.5.3
信號說明
......................................................................................................................................................58
6.6 X-Y TABLE ALARM.........................................................................................................................................60
6.6.1
檢看
DRIVER ERROR CODES......................................................................................................................60
6.6.2 EzLINK.........................................................................................................................................................67
6.7 PLC ERROR......................................................................................................................................................76