00196845-02_AI_Vakuumpumpe_SXDX4_X-Serie-S_de_en.pdf - 第5页

Contents: Vacuum Pump Vakuumpumpe 5 T a b le o f C o n t e n t s 1 Introduction 69 1.1 Safety Instructions 69 1.1.1 Conventions for the u se of safety instructions 69 1.1.2 Safety Instructions for Wo rking with Strong Ma…

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Inhaltsverzeichnis
4 Vacuum Pump Vakuumpumpe
3.2.5.2 Stromkabel anschließen 31
3.2.5.3 Filter einbauen und in Position bringen 32
3.2.5.4 Verteilerblock vorbereiten 34
3.2.6 Einbauorte der Vakuumpumpen 34
3.2.7 Verschlauchungsarbeiten durchführen 35
3.2.8 E/A-Distributor umverdrahten 36
3.2.9 Versorgungskabel verlegen 36
3.2.10 Befestigungsschraube für das Kühlblech einsetzen 38
3.2.11 Vakuumpumpe in die Maschine setzen 38
3.2.12 Abluftblech am Auflageblech der Pumpe einbauen 39
3.2.13 Nur Einbauvariante 2: Verschlusskappe einsetzen 39
3.2.14 Vakuumverteiler an Pumpe anschließen 40
3.2.15 Abluftentsorgung installieren 40
3.2.15.1 Variante 1: Abluftschlauch an Pumpe anschließen 41
3.2.15.2 Variante 2: Alu-Flex-Rohr und Luftkasten installieren 41
3.2.16 Laufrichtung von Pumpe und Lüfter überprüfen 42
3.2.16.1 Pumpenlaufrichtung überprüfen 42
3.2.16.2 Lüfterlaufrichtung überprüfen 43
3.2.17 Kühlblech mit Lüfter einbauen 44
3.2.18 Anschlusseinheit verlegen 44
3.2.19 Motorschutzschalter einstellen 45
3.2.20 Umrüstung C&P20A 45
3.2.20.1 Schalldämpfer ausbauen 46
3.2.20.2 Vakuumeinheit Haltekreis C&P20A ausbauen 46
3.2.20.3 Blendenring und Vakuumdeckel einsetzen 47
3.2.21 Abschließende Arbeiten 48
3.2.21.1 BE-Wagen andocken (SX-Maschinen) 48
3.2.21.2 Manuellen Tisch einbauen (DX-Maschinen) 48
3.2.21.3 Maschine einschalten 48
3.2.21.4 Vakuumsystem des Haltekreises C&P20A auf Dichtheit prüfen 49
3.3 Umbau Druckluftversorgung 50
4 Instandhaltung 51
4.1 Instandhaltungstätigkeiten Vakuumpumpe 51
4.1.1 Werkzeuge, Verbrauchsmittel, Verschleiß- und Ersatzteile 51
4.1.2 Vorbereitende Arbeiten 52
4.1.3 Empfohlene Instandhaltungsintervalle 52
4.1.4 Durchführen der Instandhaltungstätigkeiten 53
4.1.4.1 Prüfen/Austauschen des Filtereinsatzes 53
4.2 Instandhaltungstätigkeiten C&P20/A/M/P-Kopf 54
4.2.1 Prüfen/Austauschen der vakuumführenden Teile 54
5 Anhang 57
5.1 Anordnung von Vakuumpumpen und Verteiler 57
5.2 Vakuumpumpe am Verteiler 1 Signal 59
5.3 Vakuumpumpe Maschinenanschluss 60
5.4 Vakuumpumpe Schaltplan Anschlusseinheit 61
5.5 Verschlauchung der Portale mit Vakuumpumpe 62
5.6 Auszüge aus der Serviceanleitung 63
5.6.1 Motorschutzschalter/Motorschutz-Auslöserblock tauschen 63
5.6.1.1 Motorschutzschalter PKZ2 tauschen [00342494-xx] 63
5.6.1.2 Motorschutz-Auslöserblock (PKZ2) tauschen 65
5.6.1.3 Motorschutzschalter PKE32/XTU-32 tauschen [03098183-xx] 67
Contents:
Vacuum Pump Vakuumpumpe 5
Table of Contents
1 Introduction 69
1.1 Safety Instructions 69
1.1.1 Conventions for the use of safety instructions 69
1.1.2 Safety Instructions for Working with Strong Magnetic Fields70
1.1.3 Safety Instructions for the Power Supply 70
1.1.4 Safety Instructions for the Compressed Air Supply 71
1.1.5 Safety Instructions for Work on the Cutting Device 71
1.1.6 Safety Instructions for the Gantry 71
1.1.7 Safety Instructions for Maintenance Tasks 71
1.1.8 Safety Instructions on Hazardous Materials 71
1.2 Preparatory Work... 72
1.3 Other Instructions 74
1.3.1 Environmentally-Friendly Disposal of Materials and Components 74
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 74
1.3.3 ESD Guidelines 74
1.3.3.1 Definition of ESD 74
1.3.3.2 Important Measures to Protect Against Static Charging 74
1.3.3.3 Handling ESD Modules 74
1.3.3.4 Measurements and Modifications to ESD Modules 75
1.3.3.5 Dispatching ESD Modules 75
1.3.4 Release History 75
1.3.5 SIPLACE on the World Wide Web (WWW) 75
1.4 Staff Qualifications and Training 76
1.5 Abbreviations 76
2 Brief description 77
2.1 Energy and Compressed Air Consumption 78
2.2 Overview of Vacuum Pump and Installation Variants 79
2.3 Scope of Delivery 80
2.3.1 Conversion Kit for Vacuum Pump Operation SX4 [00519832-xx] 81
2.3.2 Upgrade kit vacuum pump 2 SX4/DX4 [03088079-xx] 83
2.3.3 Upgrade Kit Vacuum X Series R10 [03075305-xx] (Gantry 1 and 3) 84
2.3.4 Upgrade Kit Vacuum X4i Rotated [03075306-xx] (Gantry 2 and 4) 84
2.3.5 Retrofit Kit for Vacuum Pump Operation C&P20A [00119790-xx]84
2.3.6 Fan sheet [03101019-xx] 85
2.4 Tools and Equipment Required 85
2.5 Prerequisites 85
2.6 Restrictions 85
2.7 Vacuum Pump - Special Features 86
2.8 C&P20A Placement Head - Special Features 86
3 Fitting the Vacuum Pump 87
3.1 Pneumatic and Vacuum Supply 87
3.2 Changeover 88
3.2.1 Switching off the Machine 88
3.2.2 Removing the Manual Table (DX Machines Only) 88
3.2.3 Dismantling the Waste Slide 88
3.2.4 Converting the Gantries 89
3.2.4.1 Connecting the Vacuum Hoses to the Distributor Placement Head Vacuum 89
3.2.4.2 Connecting Transparent Hoses 91
3.2.5 Prefitting the Vacuum Pump 92
3.2.5.1 Closing the Opening Mechanism 92
Contents:
6 Vacuum Pump Vakuumpumpe
3.2.5.2 Connecting the Power cable 93
3.2.5.3 Fitting and Positioning the Filter 94
3.2.5.4 Preparing the Distributor Block 96
3.2.6 Installation Locations for Vacuum Pumps 96
3.2.7 Connecting and Running Hoses 97
3.2.8 Rewiring the I/O Distributor 98
3.2.9 Running the Supply Cable 98
3.2.10 Inserting the Cooling Plate Fastening Screw 100
3.2.11 Inserting the Vacuum Pump into the Machine 100
3.2.12 Fitting the Exhaust Air Sheet to the Pump Support Sheet 101
3.2.13 Installation Variant 2 Only: Fitting the Cap 101
3.2.14 Connecting the Vacuum Distributor to the Pump 102
3.2.15 Fitting the exhaust air disposal 102
3.2.15.1 Variant 1: Connecting the Exhaust Tube to the Pump 103
3.2.15.2 Variant 2: Instaling the aluminum flex tube and the air box 103
3.2.16 Checking the Direction of Pump and Fan Operation 104
3.2.16.1 Checking the Direction of Pump Operation 104
3.2.16.2 Check the Direction of Fan Operation 105
3.2.17 Fitting the Cooling Plate with Fan 106
3.2.18 Fitting the Connection Unit 106
3.2.19 Setting the motor protection switch 107
3.2.20 Conversion for C&P20a 107
3.2.20.1 Removing the Silencer 108
3.2.20.2 Removing the Vacuum Unit Holding Circuit C&P20A 108
3.2.20.3 Fitting the Aperture Ring and Vacuum Cover 109
3.2.21 Final Work: 110
3.2.21.1 Docking the Component Trolley (SX Machines) 110
3.2.21.2 Fitting the Manual Table (DX Machines) 110
3.2.21.3 Switching the Machine On 110
3.2.21.4 Checking the Hold Circuit Vacuum System C&P20A for Air-Tightness 111
3.3 Retrofit compressed air supply 112
4 Maintenance 113
4.1 Maintenance Tasks for Vacuum Pump 113
4.1.1 Tools, Consumables, Spare and Wear Parts 113
4.1.2 Preparatory Steps 114
4.1.3 Recommended maintenance intervals 114
4.1.4 Performing Maintenance Tasks 115
4.1.4.1 Checking/Replacing the Filter Insert 115
4.2 Maintenance Tasks for C&P20/A/M Head 116
4.2.1 Checking/Replacing the Vacuum-Conducting Parts 116
5 Appendix 119
5.1 Arrangement of Vacuum Pumps and Distributors 119
5.2 Vacuum Pump at Distributor 1 Signal 121
5.3 Vacuum Pump Machine Connection 122
5.4 Vacuum Pump Circuit Diagram Connection Unit 123
5.5 Hoses for Gantry with Vacuum Pump 124
5.6 Excerpts from the Service Manual 125
5.6.1 Replacing the Motor Circuit Breaker with Motor Protection Tripping Unit 125
5.6.1.1 Replacing the Motor Circuit Breaker PKZ2 [00342494-xx] 125
5.6.1.2 Replacing the Motor Protection Tripping Unit (PKZ 2) 127
5.6.1.3 Replacing the Motor Circuit Breaker PKE32/XTU-32 [03098183-xx] 129