DIVISIO_5100_5100L_26022024_DS_CC_E.pdf

DIVISIO Depaneling Systems DIVISIO 5000 Series Automatic Depaneling System Description T he machine works autonomously and under constant self- monitoring. T his increases the production time by four hours per week and i…

DIVISIO Depaneling Systems

DIVISIO 5000 Series

Automatic Depaneling System

Description

The machine works autonomously and under constant self-

monitoring. This increases the production time by four hours

per week and it can be produced in 20.5 shifts. Thus, up to

150,000 more pieces can be produced annually. All operating

resources are checked for correctness before production

starts in order to increase process reliability. Thanks to an

automatic product change, the autonomous time of the

depaneling unit is increased. This is another milestone on the

way to a smart factory. Open interfaces enable connections to

other plants and (control) systems, e.g. via OPC UA. User-

conﬁgurable dashboards display all important parameters on

the SIMPLEX HMI.

Cycle times of less than two seconds per individual switching

eortlessly meet any benchmark. The handling system made

of carbon ﬁber with linear motor drive sets standards in

positioning accuracy and dynamics. Thanks to the soft-stop

function, the workpiece is positioned stress-free and gently

in the machining area. All discharge variants such as shuttle

systems, carriers circulation, full-surface belts, etc. can be

integrated modularly and operate the subsequent process.

Thanks to the modular design and BUS technology, further

options can also be retroﬁtted very easily at a later date. The

decentralized integrated switch cabinet ensures a small foot-

print and best accessibility.

Options

_ Oine programming

_ ASYCAM CAD data conversion

_ Cleaning box

_ Automatic gripper change

_ Dust extraction

_ Camerasystem

+ Cut inspection

+ Teach function

+ Correction function

+ Bad mark recognition

_ MES interface

_ Customized transport modules

Features

_ 500 Watt spindle

_ Linear motors for highest dynamics and accuracy

_ El. width adjustment of the 3 segments conveyor belt

_ Camera system incl. ﬁducial recognition

_ Automatic router-bit change with ejection function

_ Vacuum monitoring of the suction ﬂow

_ Operating resources management

_ Consumables management

_ Autonomous time calculator

DIVISIO 5100 / DIVISIO 5100 L

DIVISIO_5100_5100L_26022024_DS_CC_E

Schutzvermerk nach DIN 34 beachten

DIN 7168-mittel

Allgemeintoleranz

Bearb:

Gepr.:

Au f t ra gs-N r.

Änderungs-

Buchst.

Gez.:

Änd-

Index

Name

Datum

Ersatz für/durch:

Zeichn.-Nr.:

Maßstab

Ident-Nr.:

Benennung:

Alle Maße sind zirka Maße.

Angaben von Fremdanlagen

ohne Gewähr.

Dimensions are approximately.

No guarantee on dimensions

of foreign machines.

1:30A2

Schutzvermerk nach DIN 34 beachten

DIN 7168-mittel

Allgemeintoleranz

Bearb:

Ge pr.:

Au f tr a g s - N r.

Änderungs-

Buchst.

Gez.:

Änd-

Index

Name

Datum

Ersatz für/durch:

Zeichn.-Nr.:

Maßstab

Id e nt-Nr.:

Benennung:

Alle Maße sind zirka Maße.

Angaben von Fremdanlagen

ohne Gewähr.

Dimensions are approximately.

No guarantee on dimensions

of foreign machines.

1:30A2

Schutzvermerk nach DIN 34 beachten

DIN 7168-mittel

Allgemeintoleranz

Bearb:

Ge p r.:

Au f tr a g s - Nr.

Änderungs-

Buchst.

Gez.:

Änd-

Index

Name

Datum

Ersatz für/durch:

Zeichn.-Nr.:

Maßstab

Id e nt- Nr.:

Benennung:

Alle Maße sind zirka Maße.

Angaben von Fremdanlagen

ohne Gewähr.

Dimensions are approximately.

No guarantee on dimensions

of foreign machines.

1:30A2

DIVISIO 5100 L

DIVISIO 5100

Subject to change without notice.

Some general descriptions and performance characteristics may

not be applicable to all products. Technical speciﬁcations are

subject to change without notice. Only features and technical

data provided in purchasing contract are legally binding.

Printed in Germany

ASYS Automatisierungssysteme GmbH

Benzstrasse 10

89160 Dornstadt, Germany

Tel (+49) 7348 9855 0

Fax (+49) 7348 9855 91

info@asys-group.com

For more information visit

www.asys-group.com

Routing 5100 5100 L

Machine Conﬁguration

Transport height

Max. transport width

Interface

Transfer direction

Operating side

Fixed rail

920mm ±50mm

460mm

SMEMA, Hermes, Siemens

Left to right or right to left

Front of the machine

920mm ±50mm

460mm

SMEMA, Hermes, Siemens

Left to right or right to left

Front of the machine

Panel Dimensions

Panel length

Panel width

Panel thickness

Max. Panel weight

Max. PCB weight

Component height, spindle-side

Component height, gripper-side

Trays on lane 2

70 to 460mm

50 to 460mm

0.5 to 5.0mm

3kg*

1.5kg

8mm; partial 18mm (other height on request)

40mm

600 x 400mm

70 to 460mm

50 to 460mm

0.5 to 5.0mm

3kg*

1.5kg

8mm; partial 18mm (other height on request)

40mm

600 x 400mm

Installation Requirements

Power supply

Power supply system

Fuse protection

Connection type

Power consumption (without suction)

Air supply

Air consumption

400V, 208V 50/60Hz, ±10%

3L + N + PE

3x C32 A

Fixed connection

0.8kW

6bar

120Nl/min

400V, 208V 50/60Hz, ±10%

3L + N + PE

3x C32 A

Fixed connection

0.8kW

6bar

120Nl/min

Machine Description

Length x Width x Height

Weight

Speed

Acceleration

Positioning

Repeatability

Cut-Accuracy

Noise Level

1200 x 2373 x 2250mm

1800kg (standard equipped)

X,Y= 2000mm/s, Z= 1500mm/s

X,Y= 20m/s², Z= 15m/s²

±0.02mm (20°C ±1°C)

±0.005mm (20°C ±1°C)

±0.08mm (20°C ±1°C)

< 70dB(A) (possible deviations due to material mix

of the panel)

1200 x 2923 x 2250mm

1800kg (standard equipped)

X,Y= 2000mm/s, Z= 1500mm/s

X,Y= 20m/s², Z= 15m/s²

±0.02mm (20°C ±1°C)

±0.005mm (20°C ±1°C)

±0.08mm (20°C ±1°C)

< 70dB(A) (possible deviations due to material mix

of the panel)

* Higher weight on request

DIVISIO 5100 / DIVISIO 5100 L