Maintenance checklist ACM-AQ-D9.pdf
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ACM-AQ-D9
Parts for Maintenance Page 1/1.
Version: 05-02 Release Date: 01-April-2005
For Machine Type:
ACM PA 1250/10
ACM micro PA 1250/30/40/50
AQ-1 PA 1251/10
D9 PA 1252/10
Parts for maintenance:
Item nr.
checklist
12Nc. Code Description Qty
Comments
1 8.10 5322 480 40215 Filter 0.01 micron 1
2 8.10 5322 480 50464 Filter 5 micron 1
3 8.10 5322 480 50467 Filter 40 micron 1
4 na 5322 390 20159 Grease no.1 1 LR 3
5 na 5322 390 20161 Grease no.2 1 PS 2
Remark:
Technician preferred parts:
Item nr.
checklist
12Nc. Code Description Qty Comments
1 5.05 4022 526 69730 Dust catch 10
2 8.06 5322 134 41127 Signal lamp 24V/3W 3
3 na 5322 390 20157 Grease E.P. lube 1
4 na 5322 390 10142 Grease Alvania R2 1
ACM – AQ – D9 Preventive Maintenance Checklist Page 1/3.
Version: 05-02 Release Date: 01-April-2005
System info:
Machine type :
ACM – AQ – D9
Customer:
PA number:
Serial no: DC
Calibrated by: Machine ID:
Certificate no: Application Software version:
Calibration date: NT software version:
Machine Hour counter:
Machine configuration:
Number of feeder trolleys:
Number of feeder banks:
Number of tray trolleys:
Number of tray pallets:
Preventive maintenance carried out by:
A: OK / Checked
B: Not Ok, repaired
C: Not Ok, repair required
D: Not Ok, revision required
E: Not Applicable
1 Visual Check on damage:
Item A B C D E
1.01 Monitors
1.02 Keyboards / Keypads.
1.03 Transport.
1.04 Air Leakage general Ok check.
Remarks.
2 Covers:
Item A B C D E
2.01 Check hinges on wear, and on presence of bolts.
2.02 Check if gas-spring function correctly.
2.03 Check if locking of the covers functions well.
2.04 Clean protection hood
Remarks.
3 Transport systems:
Item A B C D E
3.01 Clean transport – and mount area.
3.02 Check conveyor belt on damage and correct belt tension.
3.03 Clean sensors.
3.04 Check if all transport sections function well.
3.05 Clean spindles and guides and clean and grease cam blocks.
3.06 Check PCB transport system belt.
Remarks.
4 H-drive:
Item A B C D E
4.01 Inspect guide rails and bearings of the H-drive, and grease them.
4.02 Clean Haidenhein rulers of H-drive.
4.03 Clean Haidenhein measure head of H-drive.
4.04 Inspect magnet plates of H-drive, all magnets Ok check.
4.05 Check correct function of the End Of Stroke micro switches / square EPD.
Remarks.
5 Head:
ACM – AQ – D9 Preventive Maintenance Checklist Page 2/3.
Version: 05-02 Release Date: 01-April-2005
Item A B C D E
5.01 Grease Z-motor rack and gear.
5.02 Grease Z-motor rack tensioner (spring).
5.03 Grease linear guide rail.
5.04 Check nozzles.
5.05 Check Z-Phi dust filters.
Remarks.
6 Cameras:
Item A B C D E
6.01 Clean marker plate.
6.02 Clean lens of fiducial camera (FA).
6.03 Clean lens of component camera(s) (CA).
6.04 Clean glass plate inside the camera unit, which takes care for the comp. that fall in to come out(CA).
Remarks.
7 Feeder / Tray Trolley:
Item A B C D E
7.01 Clean ACM sub-frame.
7.02 Clean feeder bank.
7.03 Clean tray pallet.
7.04 Clean feeder/tray trolley.
7.05 Check battery (in the tray trolley) and exchange if necessary.
7.06 Check functioning of circuit breakers.
7.07 Check and clean calibration markers.
7.08 Check hoist motor belt on damage and tension.
7.09 Grease hoist spindle.
7.10 Check hoist motor break.
7.11 Clean hoist status LED’s and check them on good functioning.
7.12 Grease snap-in spindle.
7.13 Check door contact.
7.14 Check functioning of ventilator and clean it.
7.15 Clean and grease bearings of the wheel tie bars.
7.16 Grease shock absorber.
7.17 Clean electrical connection.
7.18 Clean control panel slides and grease them lightly.
7.19 Check spring pad’s of the feeder mounting panel and exchange them if necessary.
7.20 Check puller motor belt.
7.21 Check lift motor belt.
7.22 Check lift motor brake.
7.23 Check conveyor lift belts.
Remarks.
8 General:
Item A B C D E