M3 offline AOI equipment_.pdf - 第3页
software algorithm OCV algorithm, OCR algorithm, T OC algorithm, Histogram algorithm, Match algorithm, Shor t algorithm, Other algorithm, PIN algorithm, Length algorithm, Hole algorithm, CREST algorithm, P ole algorithm,…
M3 offline AOI: M is the abbreviation of Manual, Manual means manual, which refers to offline
AOI with manual placement of boards, 3 refers to the third generation software, and also refers to the third generation AOI.
Applies to:
1. Flexible line change, suitable for testing diverse products, small order quantities, and frequent line change.
2. Suitable for offline inspection after reflow soldering and wave soldering.
Features:
1. Use EVOC industrial computers - China's special computer R&D base and the first brand of industrial computers in China.
2. Marble platform - plane accuracy within 3μm (0.003mm). It has small deformation, high hardness, corrosion resistance, accuracy is almost not affected by
temperature changes, and the accuracy can be more than 1,000 times that of the cast iron platform.
3. It can be connected to the Internet for remote programming, debugging, viewing and other operations.
4. Can remotely connect to manufacturers and quickly solve more than 95% of problems 24/7.
5. Independently designed RRGB coaxial LED light source to ensure uniformity of light emission.
6. Multiple algorithms to easily cope with complex detection environments.
7. Automatic plate bending compensation function, flexible plate detection is also excellent.
8. Safety light curtain protection system to ensure the safety of operators.
9. SPC data statistics provide detailed data for quality analysis.
10. Alarm parameters can be set, and the same error will automatically alarm multiple times to remind the previous stage to change the process and prevent
rework caused by a large number of defects in the later stage.
Parameter PRODUCT PARAMETERS
model
M3-H M3-H-600
Application scope Suitable for offline inspection after reflow soldering and wave soldering
Software part operating system Windows7, Windows10
Software version V3.0
software algorithm
OCV algorithm, OCR algorithm, TOC algorithm, Histogram algorithm, Match algorithm, Short
algorithm, Other algorithm, PIN algorithm, Length algorithm, Hole algorithm, CREST algorithm,
Pole algorithm, Offset algorithm, Compare algorithm, Padplace algorithm and other algorithms,
system Automatically set parameters according to different detection points
programming
mode
Manual writing, automatic frame, CAD data import, component library import; (chargeable
options: offline programming, remote programming)
Hardware parts
Machine size 870*1060*1320mm（L＊W＊H） 1000*1425*1320mm（L＊W＊H）
Machine weight About 400KG About 500KG
5 million pixel
camera
Standard: 15μm/Pixel FOV: 36mmx30mm Detection speed <200ms/FOV
Optional: 20μm/Pixel FOV: 48mmx40mm Detection speed <200ms/FOV
Optional: 10μm/Pixel FOV: 24mmx20mm Detection speed <200ms/FOV
light source High-brightness RRGB coaxial ring-shaped tower LED light source (color light)
Conveyor system
The double-sided clamp automatically opens and closes, and automatically compensates for PCB
bending deformation.
Conveyor height
above ground
850 to 920mm
Conveyor flow
direction
PCB/FPC moves in Y direction
platform marble platform
X/Y platform driver Screw and AC servo motor drive, PCB fixed, Camera moves in X direction
power supply AC220V 50/60Hz less than 0.5KVA
air pressure unnecessary
Operating
environment
temperature and
humidity
10-35℃ 35-80% RH (no condensation)
Functional part
Test content
Offset, less tin, short circuit, contamination, missing parts, skew, tombstone, sideways, flipped
parts, wrong parts, damaged, floating, polarity, empty soldering, empty soldering, overflowing
glue, tin holes, missing pins Waiting for departure
PCB/FPC size range 50*50mm (min) ~ 430*330mm (max) 50*50mm (min) ~ 500*600mm (max)
PCB/FPC thickness
range
0.3 to 5mm
PCB/FPC clamping
system edge
clearance
TOP: 3.5mm Bottom: 3.5mm
Greater PCBA/FPCA
weight
3KG (overweight can be customized)
PCB/FPC curvature <5mm or 2% of PCB diagonal length
PCB/FPC upper and
lower clear height
PCB/FPC top side: 30mm PCB/FPC bottom side: 60mm
smallest
component
10μm; 01005chip & 0.3 pitch IC
Barcode function Automatic barcode recognition (1D or 2D code)
Special features
Supports automatic program retrieval, multi-connected board multi-program detection function,
front and back program detection function; can check 0-359° rotating parts (unit is 1°).
remote control
Realize remote operation through TCP/IP network, view, start or stop machine operation, modify
programs and other operations anytime and anywhere
central
management
system
Using a central server, several AOI data can be centrally and uniformly managed.
SPC statistics
Record test data throughout the process and perform statistics and analysis. Production status and
quality analysis can be viewed in any area, and file formats such as Excel and txt can be output.