Viscom_Brochure_AXI_X7056-II_en.pdf - 第3页

2D image of a BGA: Structures from the bac k side are present in the image 3D image of a BGA: Slice image with no interfering structures Comparison of 2D and 3D X-ray: T r ailblazing X -r a y technology and ultr a-modern…

3D AOI view in the AOI/

AXI combined inspection

Versatile, High-Power 3D Inspection

Version as 3D AXI system or

3D AXI / 3D AOI combination

X-ray inspection with

resolution as low as 6 µm

High-power 3D AOI

camera technology

Handling with xFastFlow

in down to 4 seconds

Simple, intuitive operation

with vVision or EasyPro

High-quality 3D AXI volume

calculation with planar CT

Faster inspection program optimiza-

tion through optimum 3D analysis

Versatile configuration

with different FPD sizes

Remote maintenance, hotline and on-site

service, competent and worldwide

Extremely fast handling,

first-class inspection quality

In safety-relevant areas of electronics production such as the automotive and

aerospace fields, the requirement to inspect the full scope of electronics as-

semblies instead of just as random samples is common. For hidden solder

joints, in-line X-ray is the ideal solution for the task. Consumer electronics

production presents another trend: Like with automatic optical inspection,

the ever-denser assembly, often on both sides, requires wide application of

3D inspection. In the X-ray inspection area, planar computed tomography is

successfully used for this.

Surface soldering

with voids

Slice image of a printed

circuit board section

with BGA

Head-in-pillow defect on

BGA component

2D image of a BGA:

Structures from the back side

are present in the image

3D image of a BGA:

Slice image with no

interfering structures

Comparison of 2D and 3D X-ray:

Trailblazing X-ray technology

and ultra-modern

XM camera technology in one system

The in-line X-ray system X7056-II is primarily distinguished by high throughput and

first-class 3D image quality. Its hardware components include high-performance

flat panel detectors (FPD) available in different sizes. Different FPD configura-

tions, e.g., with xy-table, can be selected for versatile 3D image acquisition

positions. The resolution range is from 6 to 32 µm/pixel. The revolutionary

xFastFlow handling concept cuts time for automatic printed circuit board

changes down to 4 seconds. Inspection depth and throughput can be op-

timally adapted to meet individual requirements. It is also possible to

combine 2D and 3D inspections on one PCB.

3D reconstruction with the X7056-II is based on planar CT. For com-

plex overlapping, as is virtually the rule with printed circuit boards

assembled on both sides, leveraging the superb three-dimensional

inspection possibilities offered by the system makes all significant

features sharply visible in

clear slice images to enable precise

evaluations – even for shadowing by components or on multi-layer

boards. This means false calls are effectively prevented while

inspection program creation is simplified.

The X7056-II reliably detects defects such as air inclusions

(voids), bridge, HiP (head in pillow) and others. The Viscom user

interfaces vVision and EasyPro can be selected for system

operation. Viscom Quality Uplink enables very effective

networking and process optimization. Statistical process control

is ideally realized with Viscom SPC.

The X7056-II can be upgraded to a combined solution with

additional 3D AOI. With this approach, a single system can be

deployed for different inspection tasks, covering practically all typ-

ical defect types. In addition to more open production area comes

the advantage of uniform operation. The proportion of 3D AXI to

3D AOI can be individually determined depending on requirements.

The same technical high-end options already successfully used

around the world in pure 3D AOI systems from Viscom, such as the

S3088 ultra, are available for equipping the X7056-II with an optical

component.

Technical Specifications

and Intel

Core™ i7 are registered trademarks.

*Depending on the configuration

# Viscom_SYS_X7056-II_EN21090008

AXI

Camera technology

X-ray tube Sealed X-ray tube

High voltage 60 - 130kV

X-ray current 50 - 300µA

Detector Flat panel detector (FPD), 14-bit grayscale value depth

Resolution 6 - 32µm/pixel*

X-ray cabinet

Designed to meet requirements for fully protected devices in accordance

with German Radiation Protection Act (StrlSchG) and German Radiation

Protection Ordinance (StrlSchV). Radiation leakage rate < 1 µSv/h

Detector configuration 1 FPD on xy-table, 5 fixed FPDs (additional on request)

AOI

XM camera technology

Image field size 40mm x 40mm (1.6" x 1.6")

Resolution Up to 8µm

Number of megapixel cameras

Up to 9

3D AOI

3D height measurement area Up to 30mm (1.2")

Z-resolution 0.5µm

Number of megapixel cameras

4 (8, optional)

XMplus camera technology (optional)

Software

User interface Viscom vVision/EasyPro

Statistical process control Viscom vSPC/SPC, open interface (optional)

Verification station Viscom vVerify/HARAN

Remote diagnosis Viscom SRC (optional)

Programming station Viscom PST34 (optional)

Operating system Windows

Processor Intel

Core™ i7

PCB handling

PCB dimensions Up to 450mm x 350mm (17.7" x 13.8") (L x W)*

Transport height 850 - 980mm ± 20mm (33.5" - 38.6" ± 0.8")

Width adjustment Automatic during setup

PCB clamping Pneumatic

PCB support area 3 mm (0.1")

Upper transport clearance Up to 50mm (2")

Lower transport clearance 50mm (2")

Inspection speed

AOI Up to 65cm²/s

AXI Depending on application, handling time ≥ 4 s (with xFastFlow)

Other system data

Positioning/handling unit Synchronous linear motors

Interfaces SMEMA, SV70, customer specific

Power requirements 400V (other voltages on request), 3P/N/PE, 8A,

4 - 6 bar working pressure

System dimensions 1493 mm x 1631 mm x 2251 mm (58.8" x 64.2" x 88.6") (W x H x D);

width incl. xFastFlow: 1933 mm (76.1")

Line integration dimension +25mm (1")

Weight 2245 kg (4949 lbs)

Headquarters:

Viscom AG

Carl-Buderus-Straße 9 - 15

· 30455 Hanover · Germany

Tel.: +49 511 94996-0

Fax: +49 511 94996-900

info@viscom.com · www.viscom.com

www.viscom.com

You will find our international subsidiaries and

representatives in Europe, the USA and Asia at:

X7056-II

Dimensions in mm

Front view Side view Top view