camalot-fxd.pdf - 第4页

WORLD HEADQUAR TERS 16 F orge Park, Franklin, MA 02038 T el: +1 (508) 520-0083 Fax: +1 (508) 520-2288 www.speedlinet ech.com MANUF ACTURING AND CUST OMER SUPPORT F ACILITIES ACCEL/ELECTR OVERT 1629 Old South 5, Camdent o…

FX-D

Camalot

FLEXIBILITY

The Camalot FX-D, from Speedline, is a revolutionary new dispensing system that features a unique “plug

and play” system design. Configurable as stand alone or in-line, this new platform provides a lower cost

dispenser with mid-to-high end performance. The FX-D employs a combination of industry proven

technologies in an easy-to-use, configurable, and reliable dispensing system. Controlled using

Benchmark software within the Windows® XP environment facilitates quick, “hassle free” program

creation and fast product changeovers.

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The pumps used on the Camalot FX-D platform are based on proven designs that have been

enhanced with closed-loop DC servo motors. These new motors provide finer dispense resolution

and adjustable speeds that deliver faster, more precise amounts of material onto your product.

Different auger screw pitches are available for applications that have more stringent volume

requirements.

PUMP TECHNOLOGY

* Optional

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Non Contact Stream x

Auger Screw x x

Piston x

Carbide *x x x

Positive Shut-Off x

Low Level Sensor x x x

Heat *x x

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PUMP HIGHLIGHTS

• Ideally suited for Dot type applications

• Uses footed or unfooted needles

• Precise material delivery

• Minimal maintenance

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• Non-contact dispense pump is well-suited for underfill applications

• Patent pending design uses a positive displacement technique to create a “Stream” of

material

• Closed-loop servo drive ensures fast, repeatable performance

• Narrow stream width for access into densely packed areas

• Innovative design eliminates mechanical ball-to-seat contact, thus reducing wear on parts

• “Hot Swap” changover concept allows cleaning in <2 minutes

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• Patented Technology

• Improves throughput >50%

• Fail safe approach that reduces scrapped product

• Ideally suited for Line type applications

• Uses patented no-drip design

• Carbide parts as standard

• High flow rates

PPRROOCCEESSSS

SMT Glue x

Solder Paste x

Silver Epoxy x

Edge/Corner Bond x x x

Underfill/Encapsulation x x

Dam x

UV Selective Coat x

Dual head configurability allows dispensing of

different materials within one process. Both

Z-axes are independently controlled,

facilitating both high positional accuracy and

fast axis movement.

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Patented closed-loop weighing

process allows measurement of

both global and actual dispense

patterns for maximum accuracy.

Changes in material viscosity

are controlled with automatic

compensation.

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Optional transport

system features up to 3

conveyor zones

supporting contact or

non-contact heat

chucks or SMT edge

clamps. Unique

pipeline mode reduces

transfer time up to

50%.

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Vision system accurately

aligns dispense patterns to

any fiducials. For underfill,

vision pinpoints component

edges ensuring a parallel

dispense path.

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A laser or mechanical probe

(LVDT) is available to sense

product height prior to

dispensing.

The Camalot FX-D provides flexibility and performance previously found only at the high end of the market, making it an ideal system for

manufacturers who demand an accurate, reliable, cost-effective machine that is easily adaptable to changing requirements. Cost effectiveness

does not, however, compromise the system’s performance. A robust, welded steel frame, closed-loop DC servo motors and precision ball screw

drives in all axes ensure reliability and high process yields. Stand-alone or in-line, the FX-D's large dispense area and open architecture

provide ultimate flexibility with an easily configurable platform for virtually any dispensing application. Available options include weight scale,

needle cleaner, height sensing, heat harness, and second Z-head. All of these, and even a conveyor system, can be retrofitted in the field.

Power Your Process

With identical pumps and materials configured to both

heads, the platform allows 2 new modes of operation.

Synchronous mode dispenses simultaneously and reduces

dispense time by approximately 50%. Asynchronous mode

dispenses alternately with the heads reducing dispense

time by up to 20% while maintaining system accuracy.

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WORLD HEADQUARTERS

16 Forge Park, Franklin, MA 02038

Tel: +1 (508) 520-0083

Fax: +1 (508) 520-2288

www.speedlinetech.com

MANUFACTURING AND CUSTOMER

SUPPORT FACILITIES

ACCEL/ELECTROVERT

1629 Old South 5, Camdenton, MO 65020

Tel: +1 (573) 346-3341

Fax: +1 (573) 346-5554

CAMALOT/MPM

16 Forge Park, Franklin, MA 02038

Tel: +1 (508) 520-0083

Fax: +1 (508) 520-2288

SALES AND CUSTOMER SUPPORT OFFICES

MEXICO

Carretera Base Aerea #5850

Km. 21 Edificio 11

Zapopan, Jalisco, Mexico

Tel: +52 (33)33-65-6511

Fax: +52 (33) 38-18-9019

EUROPE

Speedline Technologies GmbH

Im Gefierth 14

D-63303 Dreieich, Germany

Tel: +49 (0) 6103-8320

Fax: +49 (0) 6103-832-299

ASIA/PACIFIC

Speedline Technologies Asia Pte Ltd

132 Joo Seng Road

#03-01 Uniplas Building

Singapore 368358

Tel: +65-6286 6635

Fax: +65-6289 9411

Speedline, Camalot, FX-D, and SmartStream are

trademarks of Speedline Technologies or its

subsidiaries and affiliated companies. Windows is

a registered trademark of Microsoft Corporation.

All other brands may be trademarks of their

respective holders.

04/11

ABOUT SPEEDLINE TECHNOLOGIES

Speedline Technologies is the global leader in process knowledge and expertise for the PCB assembly and

semiconductor industries. Based in Franklin, Massachusetts, U.S.A., the company markets five best-in-class brands

— Accel microelectronics cleaning equipment; Camalot dispensing systems; Electrovert wave soldering, reflow

soldering, and cleaning equipment; MPM stencil and screen printing systems; and PROTECT global services,

support, and training solutions. For more information, visit us at www.speedlinetech.com.

Speedline Technologies maintains an ongoing program of product improvement that may affect design and/or

price. We reserve the right to make these changes without prior notice or liability.

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SMT Applications SMA, solder paste, conductive

adhesives

Semiconductor Packaging Underfill, encapsulant, thermal

grease, lid seal, die attach

XY AXIS

XY Placement Accuracy* +/-50 microns @ 3 sigma

Repeatability* +/-15microns @ 3 sigma

Speed 500 mm/sec (19.7“/sec)

Encoder Resolution 2 microns

Gantry Drive System Closed-loop DC servo,

ballscrew drive

Z AXIS

Z Axis Accuracy* +/-25 microns (0.001”)

@ 3 sigma

Repeatability* +/-10microns @ 3 sigma

Speed 188 mm/sec (7.38“/sec)

Encoder Resolution 0.3 microns

Z-Axis Type Closed-loop DC servo,

Ballscrew drive

Z-Sense Type Mechanical probe or CCD laser

DOT PLACEMENT PERFORMANCE

3.00mm pitch** 30,000 DPH

1.27mm pitch** 36,000 DPH

IPC 9850 test PCB** 23,000 DPH

TRAVEL

Max Dispense Area (XY)*** 508 mm x 508 mm (20” x 20”)

Z-Axis Travel 100 mm (4”)

BOARD HANDLING

Conveyor Type Flat belt with auto width adjust

Min Conveyor Width 25.4 mm (1.0”)

Above Board Clearance 25.4 mm (1.0”)

Underboard Clearance 30.5 mm (1.2”)

Transport Height 790 mm to 965 mm

(32.1” to 38”)

Protocol SMEMA

Conveyor Options SMT SMT edge clamps w/vacuum

support

Conveyor Lift Chucks Up to three 13” x 10” chucks

Conveyor Weight Capacity*** 3.66 kg total (8.1 lbs.)

w/ 3 lift chucks

Lift Chuck Options Heated contact w/vacuum or

non-contact (convection)

Chuck Temperature Range Ambient to 130°C

DISPENSE METHOD

Pump Temperature Range Ambient to 70°C

Pump Control Closed-loop dc servo axis

SmartStream Non-contact and low level

sensor included

DC Servo Pumps Rotary positive displacement

pumps for dot or line applications

with low level sensor included

STANDARD FEATURES

Auto-Width Conveyor XYZ calibration station

Pre-dispense Station Purge station

Flip Chip Calculator Auto-vision alignment

Vision System Split beam on-axis illumination —

red or blue light

Computer Internally mounted desktop

Operating System Microsoft Windows XP

Program Storage Local hard drive, CD-RW, Ethernet

and USB ports

Program Method Teach camera, off-line

programming, or text file

download

Pipeline conveyor Parallel product transfer

FACILITIES

Power Requirements 208 to 240 VAC, 50/60 Hz 20A

Air Supply Requirements 10 CFM (4.7l/s) at >80 PSI

(5.5 bar) filtered @ 5 microns

Machine Footprint 1270 mm x 1475 mm x 1730 mm

(W x D x H) (50” x 58” x 68”)

Machine Weight 680 kg (1500 lbs.)

Crated Weight 890 kg (1962 lbs.)

Crated Dimensions 1752 mm x 2133 mm x 2032 mm

(W x D x H) (69” x 84” x 80”)

Industry Standards CE, SMEMA, SEMI S2 & S8

OPTIONS

Dual Mode Weight Scale Die edge detection algorithms

Needle Cleaner Needle Detector

Time Pressure Dispensing Secondary Z Axis

Prewire for Heat

Synchronous Dual Head

*At Full Speed

**0.5mm dot diameter 2.5mm needle lift

***Consult factory for specifics.

Electronic data sheet available on request.

Specifications are subject to change without notice.

Knowledge in process