4000Plus Bondtester Brochure.pdf - 第5页
www .nordson.c om/T estInspec t A P artner Y ou Can T rus t Nordson T est & Inspection is the marke t leading provider of aw ard winning tes t and inspection syst ems for des tructive and non- destruc tive mechanical…
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Data Correlation
Nordson recognizes that data correlation is
fundamental for cross referencing test results
between old and new platforms. Existing users
of Nordson bondtesters (4000 Optima and
4000) can confidently compare data between
old and new machines. Further, we know that
many users collect data on the same product
from multiple machines, either on the same
site or even dierent sites, and need to be
sure that the data will correlate with ultimate
integrity given identical configurations and
test parameters.
Nordson have carried out exhaustive internal
GR&R studies to prove correlation between
old and new machines. The 4000Plus plays
a critical role in data correlation but equally
important is Paragon™, our bond testing
soware. Import and export protocols and
database management tools also ensure data
streams from new, old or multiple machines
can be compared.
Data Integrity
The 4000Plus oers exceptional repeatability
and reproducibility of results, with a total
system accuracy of +/-0.1% of the load range
selected (see detailed specifications).
Ultimate Step Back Accuracy
Control of shear height (step back) is critical to
consistent test results in shear applications.
Nordson has developed a unique patented
anti-backlash system that aids setting
and control of step back. Shear height can
be set and maintained to single micron
accuracy across the range of load cartridges.
Additionally, on the S25G load cartridge
the step back accuracy is a superlative +/- 0.25
microns. The accuracy is qualified through
laser measurement.
Data Traceability
The 4000Plus is calibrated in accordance
with International standards, providing full
traceability and integrity in product testing.
Calibration is performed using O.I.M.L class M1
tolerance weights directly traceable to
National Standards; UKAS or optional NIST
Class 1 weights.
Automatic Load Tool Alignment
The optional self-aligning shear tool sleeves
ensure that the correct load is applied by
compensating for misaligned die attach.
Ultimate step back accuracy
gold ball bond
passivation
layer
silicon
shear
tool
Image Capture System
Borescope Imaging System
Trinocular Camera Slide Alignment Camera System
Paragon
TM
soware’s virtual map for programming a pattern
The 4000Plus test platform oers a
wide range of optical solutions for bond
testing and materials testing, featuring
imaging systems for failure mode analysis,
alignment and live recording of tests.
Image Capture Camera
The image capture system provides high resolution
images for failure mode analysis and fiducial alignment.
Its close proximity to the tool maximizes throughput,
particularly for automated tests. The camera has a built-
in light source to provide optimal illumination and fine
focus is achieved using the precise movement capabilities
of the 4000Plus test platform. A wide range of objective
lenses ensure that the optimal resolution and depth of
field can be achieved with magnifications up to 1500x.
Borescope Imaging System
The borescope provides high magnification imaging, ideal
for precise tool alignment. Based on medical endoscope
technology, it is perfect for ultra fine pitch devices such
as fine wire bonds or very small geometries such as micro
bumps and copper pillars. The borescope contains its
own light source and can be positioned in and out of the
viewing position using its precision slide with constant
focus on the test sample.
Trinocular Camera
The trinocular camera can be attached to any stereo
zoom microscope with a C-mount. With an appropriate
microscope, the field of view can be adjusted from wide
to close up and is ideally suited for macro positioning.
Used in conjunction with the side alignment camera, the
two views (front and side) enable precise tool alignment,
particularly for small, delicate or diicult samples.
Side Alignment Camera
The side view camera is ideal for testing micro features
such as copper pillars, micro bumps and TSVs. The
system enables a secondary view point of feature to be
tested, providing accurate and repeatable tests. The side
alignment camera is attached to the cartridge mount,
giving ultra stable, vibration free, imaging with constant
focus on the tool tip.
All camera systems use a USB connection and can be
field retrofitted.
Image capture camera can be utilized as a fiducial
alignment camera for automation.
You can test faster with the unique vector controls, utilizing
the newly styled key-pad featuring programmable nudge
buttons for precise positional alignment.
Confidence In Your Results Increased Eiciency
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Reduced Cost of Ownership
Downtime Minimized
Every aspect of the 4000Plus’ robust design
has been thoroughly tested to ensure superb
reliability. A new ergonomic design for load
cartridges significantly improves handling when
changing them on the machine and reduces
the risk of damage. In addition, the 4000Plus is
manufactured in accordance with ISO 9001: 2008,
meeting the Machinery Safety Directive, Low
Voltage Directive, EMC Compliance, SEMI Safety
Guideline (S2 ESH) and RoHS as well as designed
to comply with UL requirements.
Compatibility
The 4000Plus has been designed with continuity
in mind. Some accessories from the Nordson
4000 are forwardly compatible with the 4000Plus,
so you can use your existing stock of equipment
and upgrade at your own pace.
Intelligent Soware
The 4000Plus utilizes Nordson next
generation Paragon™ soware. Paragon boasts a
highly configurable and intuitive interface as well
as a wide variety of advanced functionality,
such as automatic GR&R calculation, built-in
diagnostics, a range of charts and a unique
database search engine wizard. The superior
reporting capability enables the creation of
personalized reports and provides the ability to
easily manipulate data using interactive graphs.
Nordson Paragon
TM
bond tesing soware
Switch Applications in Just Seconds
The industry-unique multi-function cartridges (MFC’s) are
designed for use with automatic test routines on the 4000Plus
bondtester enabling multi-surface test patterns for complex
hybrid packages and ultra-quick application changeover.
Unique Features of the Industry Leading
Multi-Function Cartridges*
• Guaranteed correlation with both 4000 and 4000Plus
cartridges
• Operators can easily identify which transducer is active
when not in use, via the cartridge window
• ‘Park Position’ protects the transducers inside the
cartridge rather than leaving one of them exposed and
susceptible to damage
• Quick and easy to interchange with single load cartridges
• Frictionless pull to record true load
• Patented air bearing technology for shear testing
• Minimum o-axis tool deflection
• Automatic electromagnetic damping at low loads
• Dual application calibration jigs
• Majority of control electronics and rotation mechanism
are inside the cartridge, ensuring zero machine
downtime and easy serviceability
• Unique damping system for wire pull
Unique multi-function
cartridges
Standards
The Nordson 4000Plus conforms to, and in many cases exceeds, the
following industry standards:
*Patent pending
Cold bump pull/Hot bump pull JEITA EIAJ ET-7407/IPC-9708
BGA bump shear JEDEC JESD22-B117A
Cold bump pull JEDEC JESD22-B115
au ball shear JEDEC JESD22-B116
Ball bond shear ASTM F1269
Wire pull DT/NDT MIL STD 883
Die shear MIL STD 883
Stud pull MIL STD 883
Flip chip pull JEDEC JESD22-B109
Standard 160mm x 160mm Forces up to 200kg
160mm x 160mm Forces up to 20kg at 20mm/s
160mm x 160mm High precision up to 5kg
300mm x 210mm Large area XY stage
160mm x 160mm for high speed zone shear Zone shear: 20kg max at 50mm/s test speed
160mm x 160mm for high force zone shear Zone shear: 40kg max at 5mm/s test speed
S250 250g, 100g, 50g, 25g
S5KG 5kg, 2kg, 1kg, 400g
P100 100g, 50g, 25g, 10g
S20KG 20kg, 10kg, 5kg, 2kg
P1KG 1kg, 500g, 250g, 100g
P10KG 10kg, 5kg, 2.5kg, 1kg
Total system accuracy using load cartridges +/- 0.1% full scale deflection for selected load range (see detailed load cell specifications)
Shear (ball and die) load cartridge step back accuracy (excl. S25) +/- 1μm over 2mm of travel in Z-axis
S25 step back accuracy +/- 0.25μm over 2mm of travel in Z-axis
4000Plus-Mainframe 75mm Z-axis travel; 120mm working envelope range (see detailed load cell specifications)
Footprint W= 630mm (including le and right joysticks), D=600mm, H=830mm
Weight 90kg including XY table
Power Supply 90-264VAC single phase
Pneumatic Supply 4 bar minimum, 6mm OD plastic pipe. Note some specialized applications may require increased pressure, clean dry air
Vacuum Supply 500mm Hg (67kPa) minimum, 6mm OD plastic pipe
Z-Axis and Working Envelope
A variety of XY tables are available according to your test needs. This list is not exclusive and you should consult the factory for special applications.
Nordson provides a comprehensive range of load cartridges supporting both standard and custom bond testing applications. A 500kg high force shear jig is available
- Please consult factory for further details. The list above should not be considered exclusive – our experienced engineers can provide advice on every application.
Detailed specifications on individual load cells are available in a separate publication.
4000Plus Load Cartridges, XY Tables and Z-axis
P25 25g, 10g, 5g S25 25g, 10g, 5g, 2g
P100 100g, 50g, 25g, 10g S250 250g, 100g, 50g, 25g
P500 500g, 250g, 100g, 50g S250R 250g, 100g, 50g, 25g
P1KG 1kg, 500g, 250g, 100g S2.5KG 2.5kg, 1kg, 500g, 200g
P10KG 10kg, 5kg, 2.5kg, 1kg S5KG 5kg, 2kg, 1kg, 400g
P50KG 50kg, 20kg, 10kg S5KGR 5kg, 2kg, 1kg, 400g
P100KG 100kg, 50kg, 20kg, 10kg
Pull – Tweezers/CBP/HBP
T100 100g, 50g, 25g, 10g S50KG 50kg, 20kg, 10kg, 5kg
T1KG 1kg, 500g, 250g, 100g S200KG 200kg, 100kg, 50kg, 20kg
T5KG 5kg, 2.5kg, 1kg, 500g ZS50KG 50kg, 20kg, 10kg, 5kg
HBP2.5KG 2.5kg, 1kg, 500g
HBP10KG 10kg, 5kg, 2.5kg, 1kg
Shear – Die/Zone/Stud Pull
Push/Pull
PP500g 500g, 250g, 100g
PP5KG 5kg, 2.5kg, 1kg
PP50KG 50kg, 40kg, 20kg, 10kg
Pull – Vector
VP250 250g, 100g, 50g, 25g
VP5KG 5kg, 2kg, 1kg, 400g
Accuracy
Specifications
XY Tables
Hybrid
Semiconductor Long Ranges
Multi-Function Cartridges
Pull - Wire
Long Ranges
Shear – Ball/Wedge
Long Ranges
www.nordson.com/TestInspect
A Partner You Can Trust
Nordson Test & Inspection is the
market leading provider of award
winning test and inspection
systems for destructive and non-
destructive mechanicaltesting of
electronic components, taking pride
in delivering support to both local
and international organizations
alike. Founded in 1961, with global
headquarters in Aylesbury, UK,
Nordson is part of the Nordson
Corporation, which has direct
operations and sales support oices
in more than 30 countries.
Nordson continues to invest
significantly in research and
development to remain at the
cutting edge of bond testing
technology Nordson has a truly
global presence and is recognized
as the industry standard.
Specifications subject to change without prior notice.
Copyright © Nordson 2022. Other products and company
names mentioned are trademarks or trade names of their
respective companies.
Nordson Test & Inspection products are patent
protected and covered by the patent listed at
www.nordson.com
BR-BT-4000Plus-EN-120922-V4
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