Nordson_EFD_7_Critical_Steps_to_Implement_Semi_Automation.pdf - 第9页
Automated Fluid Dispensing | 7 Cri tical S t e ps to Implem ent Sem i-Automation to Y our D ispen sing Proc ess 9 6. Scale Up 7 . Opt imi z e t he Proces s Whe n pilot tes ting is co mplete, you can a pply wh at was lea …
Automated Fluid Dispensing | 7 Critical Steps to Implement Semi-Automation to Your Dispensing Process
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5. Pilot Testing
Start with expert application testing
After all the system decisions are made, it’s time to let the experts test it� Successful automation of a process requires up-front
setup and testing by knowledgeable and experienced engineers� If you select a Nordson EFD system, EFD will set up and perform
the application in our lab and then provide video of the operation to you, at no charge�
Install and program the equipment
Once you know the automation works, it can be installed at your facility and integrated into your production processes� Look for
automation vendors who will install and set up their equipment for you� EFD offers guided installation for a minimal fee� Automation
can be challenging, and you will want to be sure that the process runs smoothly after installation and setup are completed and
before you run the system on your own�
Evaluate the new process
When you add automation, it is best to implement on only one assembly line at a time; this way you can evaluate the new process
and compare it to your existing processes� For example, if you hoped to achieve 50 % faster throughput, you want to make sure
that’s what you’re getting� You may need to tweak one or more variables to achieve your desired goals� This usually takes a week
or two� A good automation vendor will work with you until the newly automated process meets your expectations�
Automated Fluid Dispensing | 7 Critical Steps to Implement Semi-Automation to Your Dispensing Process
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6. Scale Up
7. Optimize the Process
When pilot testing is complete, you
can apply what was learned to formal
implementation, which includes
training your workforce, adding
additional lines, and producing
product.
Refine the automation program
There are two components to refining
your automated processes over time:
(1) correcting any problems that occur
and (2) constantly looking for ways
to make a process better or more
efficient� For example, cutting just
one or two seconds out of a process
can add up to a surprising amount of
savings�
Measure your success
Automation lends itself very well
to measurement, especially using
methodologies such as Six Sigma and
lean manufacturing� Just be sure to
choose what you measure carefully—
you want the metrics to matter� Your
automation vendor should be there to
assist you in refining your automation
program on an ongoing basis�
Automated Fluid Dispensing | 7 Critical Steps to Implement Semi-Automation to Your Dispensing Process
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A Quick Look at How BIG Your Savings Can Be
... and productivity is just the beginning
As an added bonus, you’ll also…
Reduce fluid waste – save up to 60% of your fluid costs per year
Increase quality parts produced per hour by as much as 200%
Quickly implement automation with easy-to-use dispensing software
Lower production, material, and ownership costs
Integrate automation easily in your existing operation
See how much you’ll save by switching from a manual to an
automated dispensing process.
Productivity
Output typically doubles when switching from a benchtop dispenser to an automated dispensing system�
That means labor costs for the same task are generally cut in half�
Hours (________) X Cost (________) = $__________
(# production hrs per week) (labor per hour)
x 0�5
Production Saving = $__________
x 48 weeks
Total Annual Savings = $__________
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