Ersa-Product-Overview-Selective-Soldering-en.pdf - 第6页
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SELECTIVE FLUX MODULE
VERSAFLUX
VERSAFLUX & VERSAFLEX
The new freedom for fluxing and soldering
With the all-new VERSAFLUX and
VERSAFLEX modules, Ersa is setting
benchmarks in quality, flexibility and
throughput. As the name suggests,
there is a flux (VERSAFLUX) and a
solder module (VERSAFLEX).
Both modules work with two mutually
independent axis systems, allowing the
pots and spray heads to be adjusted
and moved individually in x-, y- and z-di-
rection. Assemblies can thus be fluxed
or soldered synchronously or asynchro-
nously. In synchronous mode, the two
axes with the flux heads or pots move
in parallel at a predetermined fixed dis-
tance to one another – ideal for panel
processing.
In asynchronous mode, each axis
follows its own travel path. This means
an assembly can be processed with two
different nozzle diameters at the same
time, for example. Through this, and
through operation with different solder
alloys and/or fluxes without changeover
necessary, they also create a tremen-
dous added value for production an
offer maximum flexibility.
Parallel processes in certain modules for
highest throughput
CAD-Assistent 4 – fast, intuitive and comfortable
VERSAFLEX module – 2 solder pots mounted on 2
independent
axis systems
VERSAFLUX module – 2 fluxers mounted on 2 independent axis systems
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FLEX
z
y
x
z
y
x
FLEX
z
y
x
z
y
x
L
HH
F
LLH
F HH LLHHH LLHHH HHHH
F H L
F H MW H L
F HH HH LL HH LL
F
H
L
MW
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LH
LLH
DT
FLEX
z
y
x
z
y
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FLUX
z
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HH
Configuration examples
The combinations of the arrangement of
different modules show only some of
the possibilities of the extremely flexible
Ersa modular system concept.
Depending on a customer’s request, with
the addition of the optional dual pot
feature and/or the dual track feature,
throughput could be substantially
enhanced without increasing floor space
requirements.
Legend:
Flux module
with spray fluxer
Preheat module
with bottom-side
preheating
Solder module
with single pot
Solder module
with multiwave solder
bath
Preheat module
with bottom- and
top-side preheating
Solder module with
single wave unit and
top-side preheating
Solder module
with dual pot
and
top-side preheating
The Ersa Modular System
Always the right combination
for your needs and your budget
Dual track feature
with two parallel
single wave units
Solder module
with VERSAFLEX unit
800 mm 800 mm 800 mm 800 mm 800 mm 1,100 mm
1,300 mm
800 mm 1,100 mm
1,300 mm
800 mm 800 mm
Flux module
with VERSAFLUX unit
Preheat module
with
power convection
Equipment configuration
Modules
Flux module
1 1 1 1 2 1 2 1
Max. number of spray heads per flux module
1 1 – 2 1 – 2 1 – 4 1 – 4 1 – 2 1 – 4 2 – 4
Number of spray heads per flux module
1 1 – 2 1 – 2 1 – 2 1 – 2 1 – 2 1 – 2 1 – 2
Preheating module
1 1 1 1 – 3 1 – 5 1 – 5 1 – 5 2
Solder module
1 1 1 1 – 2 1 – 3 1 – 3 1 – 3 1 – 2
Number of solder pots per module
1 1 – 2 1 – 2 1 – 2 1 – 2 1 – 2 1 – 2 2
VERSASCAN
VERSAEYE
Conveyor system
Autom. conveyor width adjustment
Dual track conveyor system
Center support
Heavy-load conveyor system
Conveyor extension
Fluxer
1 fluxer 1 tank
2 fluxers 1 tank
2 fluxers 2 tanks
3 fluxers 1 tank
4 fluxers 1 tank
4 fluxers 2 tanks
VERSAFLUX: x-z-/y-z-variable
VERSAFLUX ultra: x-y-z-variable + optimization of process time
Additional area spray head
Spray test function
Fiducial recognition
PCB clamping in flux module
Flux pressure control
Preheating
Segmented heating
Temerature monitoring, pyrometer
Top-side heating with IR emitters
Upper convection heating
Upper heating in soldering module
Failure monitoring emitter heating
Top-side heating with power convection
Solder module
Second solder pot in the solder module
y-variable
z-variable
y/z fix
y/z variable
VERSAFLEX: x-z-/y-z-variable
VERSAFLEX ultra: x-y-z-variable + optimization of process time
MINI-VARIO-WAVE
MINI-DIP
Multiwave mechanic solder pump
Multiwave inductive solder pump
Multiwave inductive solder pump, XL
Automatic solder wire feeder
Automatic nozzle cleaning
Roller conveyor in solder module
Fiducial recognition
Recognition of PCB deflection
Process control camera
VERSACAM solder wave height control „on the fly”
N
2
heating
PCB downholder system
Residual O
2
measurement dip module
Interface
SMEMA
Scanner
Traceability
Transponder reading device
Additional
Touchscreen
CAD-Assistant
Peripherals/inlet/outlet
Upper sensors
Locking for viewing panels
Glass panes, ESD-fit
“On the fly” maintenance
SMARTFLOW 2020
ECOSELECT 1
ECOSELECT 4
ECOCELL
VERSAFLOW 3/45
VERSAFLOW 3/66
VERSAFLOW 4/55
VERSAFLOW 4 XL