YRM20DL_EN.pdf - 第4页
Y amaha Motor Europe N.V . Niederlassung Deutschland, Geschäftsbereich Robotik German Branch Oce, Robotics Business Hansemannstrasse 12 · 41468 Neuss · Germany T el: +49-2131-2013520 ymerobotics.info@yamaha-motor .de ww…
Auto nozzle station
The nozzle is automatically
exchanged for ecient pro-
duction. The nozzle holder
can be exchanged with a
single touch, which makes
setup and maintenance
easy.
YRM20DL
Ultra-High-Eciency Dual-Lane Modular Mounter
W330 mm dual-lane
Produces large size PCBs of up to L810 × W330 mm in
dual-lane. Can increase PCBs to be picked up and
carriers transported, raising production eciency.
Takes on various types of production with super-
high eciency
Ensures super-high eciency for production of various
types, by combining parallel mounting and alternate
mounting, and
4-stage mounting
with the newly devel
-
oped dual-lane con-
veyor. Achieves high
productivity even
when production
type varies by lane.
Automatic push-up pin
exchange system
This automatically posi-
tions the push-up pins.
Using along with the auto-
matic program change-
over function drastically re
-
duces the workload during
production changeovers.
RM head/
HM head/
FM head
FEATURE 1
1-head solution provides broad-range production capability
FEATURE 2
Solution for variable-mix, variable-volume production
Super-high-speed rotary
RM head achieves 120,000 cph
Rotary head boosts mountability
of tiny components. This maintains
high-speed production since head
replacements are no longer needed.
This technology helps carry on the
1-head solution concept. This head
can handle components ranging
from super-
tiny 0201mm
components up
to medium-sized
odd-shaped
components of
12x12mm dimen
-
sions with heights
of 6.5mm.
Odd-shaped components
capable inline FM head
The ultra-wide-range head fully
handles components ranging
from super-tiny 03015mm chips
on up to ultra-large components
of 55x100mm and heights of
30mm. Force control is also avail-
able.
High-speed multi-purpose
inline HM head
The flexible “all-round” head not
only has high-speed, but also has
the versatility essential for mount-
ing super-tiny 0201mm compo-
nents all the way up to large-size
components of 55x100mm and
heights up to 15mm.
3216
55 ×100 mm
□
12 mm
PGA
Card connectors
C-type connectors
Connectors
SOP
TSOP
QFP
VR
CSP
Transistors
LED
BGA
Large QFP
A -C
03015
Components sizes
6.5
mm
Components
height
0201
(Metric base)
Super-high-speed rotary RM head
High-speed multi-purpose
inline HM head
Odd-shaped components capable inline FM head
15
mm
30
mm
YRM20DL
Ultra-High-Eciency Dual-Lane Modular Mounter
FEATURE 3
High-accuracy mounting and steady production of micro components
FEATURE 4
High-eciency production with various features
FEATURE 5
Enhanced PCB transfer capacity
High-accuracy mounting level of ±15 μm (Cpk ≥ 1.0)
Machine vibration con-
trolled with a very rigid base
and adjustment accuracy
improved with Head Code
Max, achieving a high-
accuracy mounting level of
±15 μm.
Non-stop tray feeder eATS30
High-capacity tray feeder that can
store up to 30 pallets. Provides a
non-stop supply of tray compo-
nents, achieving non-stop pro-
duction. The lineup also includes
a 10-stage tray component feeder
“cATS10R”, with excellent space
savings and cost performance.
Auto-loading feeder
A simple task of cutting and
inserting a tape reduces the
load in the component sup-
ply work. Setting two reels
makes it possible to level
o the component supply
timing, minimizing the risk of
line stoppage due to failure
of component supply.
Steady pick-up and mounting
Multiple Accuracy Compensation System “MACS”
realises stable pick-up and mounting by recognizing
correction marks in the machine during production.
Stopper-less enhances odd-
shaped PCB clamp without
changing stopper position. No
damage to the PCB and chang-
ing conveyor direction on site is
available.
Low-impact mounting
Relative height of the mount-
ing surface and component
bottom controlled by mea-
suring PCB height to control
mounting height, which
minimizes impact on micro
components together with a
low static-loaded nozzle.
Nozzle and feeder maintenance warnings
Self-diagnosis
and self-
recovery func-
tions continu-
ously maintain
nozzles and
feeders in a
clean state for
continuous high-quality production.
Vision system further enhancing
component mounting quality
The side-view camera improves quality for mounting of
tiny components. Coplanarity checker can also be in
-
stalled as an option. All ImageTracer (option) saves every
component recogni
-
tion image, provid-
ing strong support
for analysis of the
mounting quality.
•
Correct nozzle eccentricity
•
Bung check
•
Nozzle air pressure check
•
Nozzle waste or chipping
Transfer capability
Weight: 3 kg (1 board)
Thickness 0.4–4.0 mm
PU-linked type clamp
Reduces transfer time
with PU and clamping
done simultaneously.
Stopper-less
Improves odd-shaped PCBs.
No damage to the PCBs.
PCB edge 3 mm
Minimizes clamping area.
ESD compliant
Compliant with ESD
standards. Anti-static belts
are used.
Low static-loaded
noaozle
Yamaha Motor Europe N.V.
Niederlassung Deutschland, Geschäftsbereich Robotik
German Branch Oce, Robotics Business
Hansemannstrasse 12 · 41468 Neuss · Germany
Tel: +49-2131-2013520
ymerobotics.info@yamaha-motor.de
www.yamaha-motor-robotics.eu
Yamaha Motor Co. Ltd., Head oce Robotics Operation
127 Toyooka, Kita-ku, Hamamatsu, Shizuoka 433-8103, Japan, Tel: 81-53-525-7061
Yamaha Motor IM (Suzhou) Co. Ltd.
#8 Building No.17 East Suhong Road, Suzhou Industrial Park, China 215026, Tel: 86-512-6831-7091
Yamaha Motor IM (Suzhou) Co. Ltd., Shenzhen Branch, 1/F, Bd. 1, Yesun Intelligent Community, Guangu-
ang Rd. 1301-70, Guanlan St, Longhua District Shenzhen, Guangdong, P.R.C. China, Tel: 86-755-2393-9910
Yamaha Motor Corporation, U.S.A., IM Division (USA oce)
3065 Chastain Meadows Parkway Marietta, GA 30066, Tel: 1-770-420-5825
Thai Yamaha Motor Co. Ltd. (Thailand Oce), 64 Moo1, Debaratana Rd., Km 21, Tambol Srisa Jorrake Yai,
Amphur Bangsaothong, Samutprakarn 10570, Thailand, Tel: 66-96-779-7680
Yamaha Motor Parts Manufacturing Vietnam Co. Ltd. (Vietnam Oce)
Lot G1-G2, Thang Long Industrial Park, Vong La Com, Dong Anh Dist, Hanoi, Vietnam, Tel: 84-24-3951-6456
Yamaha Robotics division is a subsidiary of Yamaha Motor Company. Version: April 2023.
The models shown in the photographs in this catalog may dier slightly from the standard
specifications. Specifications and appearance are subject to change without prior notice.
YRM20DL
Specifications
Super-high-speed rotary RM head High-speed general-purpose
inline HM head
Odd-shaped components
inline FM (flexible-multi) head
Nozzles (per 1-head unit) 18 10 5
Applicable components
0201 mm to W 12 x L 12 mm,
Height 6.5 mm or less
0201 mm to W 55 x L 100 mm,
Height 15 mm or less
03015 mm to W 55 x L 100 mm,
Height 30 mm or less
Mounting capability
(under optimum conditions)
120,000 cph* 100,000 cph* 35,000 cph
Mounting accuracy
(under optimum conditions)
±0.015 mm Cpk ≥ 1.0** ±0.035 mm Cpk ≥ 1.0
Number of component types Feeder carriage exchange: Max. 128 types = 32 feeders x 4 (conversion for 8 mm tape feeder)
Fixed plate: Max. 128 types (conversion for 8 mm tape feeder)
Trays: 60 types (maximum when equipped with eATS30 x 2)
PCB dimensions
Single use: L 50 x W 50 mm to L 810 x W 610 mm
Dual use: L 50 x W 50 mm to L 810 x W 330 mm
Power supply 3-phase, AC 200 / 208 / 220 / 240 / 380 / 400 / 416 V ± 10 %, 50 / 60 Hz
Air supply source 0.45 MPa or more, in clean, dry state
External dimension
(excluding projections)
L 1,374 x W 2,102 x H 1,445 mm
Weight Approx. 2,550 kg (main unit only)
YRM20DL external dimension (with eATS30)
Advanced Safety Package
• Independently controlled front-and-rear signal tower
• Automatic Push-up Pin Exchange System
• Overflow prevention sensor for chip dump box
• Supports safety category 3 and other safety items
* High-production mode ** High-accuracy mode
SEMI SMT-ELS Capable
Compatible with SEMI SMT-ELS Communication Standards (option).
Achieves seamless connection, for example, for Auto Program Changeover with other companies’ machines.
(Height of transport)